Crimp electrical plug contacts using crimper

AR54.18-B-0010B

Crimp electrical plug contacts using crimper

11.03.2020

Model

368

Model

382

Model

384

Model

386

Model

634

Model

688

Model

693

Model

694

Model

695

Model

696

Model

958

Model

979

1

Pliers

5

Fixed Crimping Jaw

9

Cable

2

Ratchet Mechanism

6

Cable Conduit Crimping Clip

10

Coupling Contact

3

Cable Stop

7

Insulation Crimping Clip

A

Sealing Distance

4

Crimping Matrix

8

Seal

B

Insulation Removal Length

1

Adjust the sealing (8) on cable conduit (9)

 The sealing (8) shall be displaced over the cable conduit end, with sealing tips ahead.

2

Remove the cable conduit insulation (9)

 Select the removal length of insulation (B) according to the coupling contact (10) and conductor cross section. Use a suitable tool to remove the insulation. Do not damage or twist the cable ways.

3

Select the pliers (1) corresponding to the coupling contact (10) and conductor cross section

 Refer to the match table.
The color marks in coupling contact box and sealing packing shall match with the color marks of crimping matrices (4).

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 Wiring harness repair kit, basic

*000589139900

4

Align the sealing (8) on the cable (9)

 The sealing length (A) shall be up to 1 mm.

5

Insert the coupling contact (10) in the pliers (1)

 Contact the crimping clip (6) in the cable stop (3) of the pliers (1). Crimping clips (6,7) shall be perpendicular to the fixed crimping jaws (5).

6

Close the pliers (1)

 The coupling contact (10) shall be kept immovable until the ratchet mechanism (2) of the pliers (1) locks in the first coupling. The crimping clips (6,7) shall not be distorted. In case of incorrect insert of coupling contact (10), pliers (1) may be opened again by actuating the ratchet mechanism (2).

7

Insert the cable (9) with sealing (8) in the pliers (1) until the cable stop (3)

 The cable (9) shall be inserted by the crimping clips (6,7) of coupling contact (10).

8

Tighten the pliers in full (1) up to its automatic opening and remove the crimped joint

 If the crimp joint becomes stuck it may be released by displacing the cable stop (3) downwards.

9

Check the crimping joints

.

AR54.18-B-0110-01A

 Check the sealing (8) for its correct fastening and absence of damages.

 If the crimp joint is incorrect, remove the coupling contact (10) and repeat steps from 1 to 8..