AR47.20-A-2010A | Remove/install fuel pump with fuel prefilter and water separator | 12.12.06 |
ENGINE 611.983 in MODEL 8AC690.611 /612 /613 /630 /631 /640 /641
with CODE (KL0) Fuel pump with water separator
with CODE (ZL3) National version for Latin America
ENGINE 611.981 /987 in MODEL 8AC903.612 /661 /662 /663 /671 /672, 904.612 /613 /662 /663
with CODE (KL0) Fuel pump with water separator
with CODE (ZL3) National version for Latin America
A47.20-0015-06
1 Fuel pipe
2 Plug (pump motor)
3 Fuel pipe
4 Fuel pump housing
5 Water drain valve
6 Plug (water level sensor)
7 Plug (heater)
8 Fuel pipe
9 Mount (underbody)
10 Damping mount
11 Bolt
| Remove/install | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
Danger! | Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
1.1 | Lift/jack up vehicle | ||
1.2 | Park vehicle over a workshop pit | ||
2 | Place a suitable catching vessel under the fuel pump with fuel prefilter and water separator | ||
3 | Open water drain valve (5) on water separation vessel and drain off fuel-water mixture | Remove water-fuel mixture as per legal environmental regulations. | |
4 | Remove plugs (2, 6, 7) for pump motor, water level sensor and heater | ||
5 | Remove fuel lines (1, 3, 8) and close off using suitable stop plugs | ||
6 | Remove bolts (11) and fuel pump housing (4) with fuel prefilter and water separator | | |
7 | Remove damping mount (10) from mount (9), check its condition and replace if necessary | ||
8 | Install in the reverse order | ||
| Checking | ||
9 | Start engine and allow to idle | ||
10 | Check connections for fuel lines (1, 3, 8) for leaks | ||
11 | Turn off engine |
Fuel filter
Referenced documents
- ar0060d1000a Lift/jack up vehicle
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.