ar4610s0200a

Removing and installing contact spiral

Type ar · topic 46.10 · version 0101 · 2001-08-07

Applies to: STEERING 763.000 in MODEL 638 with CODE (SA5) Driver airbag

Where it sits

Function group 2 Chassis › 46 Steering › 46.10 Steering wheel, jacket tube, steering shaft, steering lock — Series 638

EinPAS 25 On-board/network/multifunction › 25.15 Network/multifunction › 25.15.18 Switch/switch group/control panel — Series 638

Also applies to engines/gearboxes: 763 000

AR46.10-S-0200A

Removing and installing contact spiral

7.6.01

STEERING 763.000 in MODEL 638 with CODE (SA5) Driver airbag

Removing and installing contact spiral

1 Outer steering column cover

2 Inner steering column cover

4 Plastic cable pouch

S54.18-4007-03

Removing and installing contact spiral
Removing and installing contact spiral

S54.25-1003-01

1 Outer steering column cover

2 Inner steering column cover

3 Retaining bolt

S54.25-1010-01

Removing and installing contact spiral

S46.10-4001-06

5 Contact spiral / airbag wiring harness

6 Retaining bolt

R5 Contact spiral

X113 Main wiring harness / airbag contact spiral connector

X125 Contact spiral / airbag wiring harness connector

Removing, installing

Danger!

Risk of injury when carrying out test or repair work on airbag or emergency tensioning retractor units

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. Interrupt power supply when working on such units.

AS91.00-Z-0001-01A

1

Remove steering wheel

Wheels must be in straight-ahead position.

AR46.10-S-0100B

2

Detach outer steering column cover (1)

3

Unscrew retaining bolts (3)

4

Detach inner steering column cover (2)

5

Detach paneling under left side of instrument panel

Model 638.2 only

6

Cut through cable straps on plastic cable pouch (4) and guide all electrical connectors down and out of the plastic cable pouch (4)

The plastic cable pouch (4) remains fastened to the transverse rod behind the instrument panel.

Installation: Replace cable strap.

7

Unplug connectors (X113 and X125) from wiring harness (5) of contact spiral (R5)

8

Detach adhesive tapes, cable straps (arrow) and retaining clips on wiring harness (5) in vicinity of electrical center

Route the wiring harness (5) so that no chafing or short circuits can occur.

Replace cable straps.

9

Unscrew retaining bolts (6) just enough to be able to remove the contact spiral (R5)

Unscrew retaining bolts (6) until the rotor housing of the contact spiral (R5) is blocked. The retaining bolts (6) also act as an anti-rotation device when the contact spiral is removed.

10

Carefully remove contact spiral (R5) from steering shaft

The contact spiral (R5) must never be opened under any circumstances.

If the contact spiral (R5) was twisted by unscrewing the retaining bolts (6) all the way, the center position must be reset. Refer to:

Adjusting center position of contact spiral

AR46.10-S-0200-01A

11

Install in the reverse order

Referenced documents