ar4215b0010b

Remove/install automatic linkage adjuster

Type ar · topic 42.15 · version 0100 · 2016-02-12

Applies to: Vehicle 688.156, 688.177Vehicle 979.02, 979.07, 979.09, 979.27

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.15 Mechanical system — Series 688 (models 156, 177) · Series 979 (models 02*, 07*, 09*, 27*)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.40 Service brake, front — Series 688 (models 156, 177) · Series 979 (models 02*, 07*, 09*, 27*)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.42 Service brake, rear — Series 688 (models 156, 177) · Series 979 (models 02*, 07*, 09*, 27*)

AR42.15-B-0010B

Remove/install automatic linkage adjuster

12.02.16

Vehicle 688.156, 688.177

Vehicle 979.02, 979.07, 979.09, 979.27

Remove/install automatic linkage adjuster

B42.15-0031-12

1 Combined cylinder

2 Fork

3 Smaller pin

4 Larger pin

5 Retractible plug

6 Manual adjustment nut

7 Automatic brake adjuster

Remove

1

Compress and lock the membrane cylinder spring (1) to ensure that the brake is totally released

Certify that there is no air pressure in the service chamber.

2

Use a screwdriver to push away the catch of the retractible plug (5) and of the dented portion of the actuator

If the plug is not removed or pushed away together with the catch, the catch will damage the actuator teeth when the manual adjustment nut is turned.

3

Remove the two pins from the fork (3 and 4) together with their counter pins.

4

Use a key to turn the manual adjustment nut (6) and push the adjuster away from the fork

Use an adequate tool.

5

Remove the expander ring and washers from the expansion shaft and remove the adjuster

Install

1

Install the adjuster (7) on shaft “S” CAM

2

Install the spacing washers and the expander ring until the maximum clearance of 1.5 mm is achieved between the washer and the expander ring

*BE42.10-B-1002-12C

*BE42.15-B-1002-01F

3

Use a screwdriver to push away the actuator catch (5)

4

Turn the manual adjustment nut (6) to align the adjuster (7) with the fork (2)

5

Install pins (3 and 4) and the counter pins

Drum brake

Número

Denominação

Vehicle 688.156 with rear axle 743.415

Veículo 688.177 with rear axle 743.439

BE42.10-B-1002-12C

Axial clearance of expanding axle

mm

1.5

1.5

Test values for mechanical system

Número

Denominação

Vehicle 979.02/07/09. 979.27

BE42.15-B-1002-01F

Axial clearance of camshaft

mm

0.0...1.5