ar4210p0010sr

Bleed brake system

Type ar · topic 42.10 · version 0101 · 2015-05-07

Applies to: Model 453

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — Series 453

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.5 Brake system, complete — Series 453

AR42.10-P-0010SR

Bleed brake system

4.5.15

Model

453

Bleed brake system

P42.10-3047-09

1

Brake fluid reservoir

2

Cap

3

Bleed bottle

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Danger !

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Brake fluid notes

AH42.50-P-0001-01A

Notes on repairs to brake system

AH42.00-P-0003-01A

Remove

1

Switch off ignition

The ignition must remain off for the entire duration of the bleeding process because the solenoid valves of the hydraulic unit must be in the deactivated state when bleeding.

2

Detach maintenance flap and move away from working area

Clean

3

Clean area around cap (2)

4

Unscrew cap (2) of brake fluid reservoir (1)

Bleeding

5

Fill with new brake fluid up to the "MAXI" mark in the brake fluid reservoir (1)

Brake fluids (DOT 4 plus)

BB00.40-P-0331-00A

General brake fluid

BB00.40-P-0330-01A

6

Connect filler/bleeder unit on brake fluid reservoir (1)

000 588 01 82 00 Filling unit

WS25.00-P-0016B

Pay attention to manufacturer's operating instructions.

7

Switch on filler/bleeder unit

8

Lift vehicle on vehicle lift

9

Carrying out bleeding operation

AR42.10-P-0010-02SR

000 588 01 82 00 Filling unit

WS25.00-P-0016B

Bleed screw on wheel brake cylinder

*BA42.10-P-1001-08F

Bleed screw at brake caliper

*BA42.10-P-1001-10SR

10

Switch off filler/bleeder unit

11

Lower vehicle with lifting platform

12

Disconnect filler/bleeder unit from brake fluid reservoir (1)

13

Operate brake pedal several times and then hold the pedal pressure

Hold the pedal pressure until a hard, constant pressure point stabilizes.

If the pressure in the brake system drops or the brake pedal sinks:

Locate and repair leak.

Check

14

Check entire hydraulic brake system for leaks, especially any previously loosened, disconnected or replaced components

In the event of leakage:

Locate and repair leak.

15

Check fluid level in brake fluid reservoir (1)

Brake fluids (DOT 4 plus)

BB00.40-P-0331-00A

General brake fluid

BB00.40-P-0330-01A

The fluid level must be between the "MINI" and "MAXI" marks.

If the fluid level deviates:

Correct fluid level in brake fluid reservoir (1).

Install

16

Screw cap (2) onto brake fluid reservoir (1)

Clean

17

Clean cap (2) and brake fluid reservoir (1)

18

Install maintenance flap

Brake cylinder

Number

Designation

Model 453

BA42.10-P-1001-08F

Bleed screw on wheel brake cylinder

Nm

7,5

Front axle brake caliper

Number

Designation

Model 453

BA42.10-P-1001-10SR

Bleed screw at brake caliper

Nm

10

Referenced documents