Bleed brake system · ar4210d0010b · Mercedes-Benz WIS

Referenced documents

AR42.10-D-0010B

Bleed brake system

18.11.09

MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7

MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada

MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA

MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico

D42.10-0019-05

Inspection diagram

01 Bleeder unit

02 STAR DIAGNOSIS (connection of diagnostic socket in left footwell)

1 First bleeder position

2 Second bleeder position

3 Third bleeder position

4 Fourth bleeder position

	Bleed brake system
Danger!	Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on bleeding brake system		AH42.10-N-0002-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
1.1	Bleed brake system with bleeder unit	 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.	AR42.10-D-0010-03A
		 If the brake is still too soft after bleeding (air in system), repeat bleeding operation with additional pumping of pedal. Refer to:
		Bleed brake system with bleeder unit and with manual assistance	AR42.10-D-0010-05A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		Bleeder unit, pneumatic
		Bleeder unit, electric
1.2	Bleed brake system manually	 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.	AR42.10-D-0010-04A
		Vehicle with code BB0 antilock brake system (ABS) If the brake is still too soft after bleeding (air in hydraulic unit), repeat bleeding operation with STAR DIAGNOSIS. Refer to:
		Bleed brake system manually with STAR DIAGNOSIS	AR42.10-D-0010-06A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
1.3	Bleed brake system with bleeder unit and with manual assistance	 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.	AR42.10-D-0010-05A
		Vehicle with code BB0 antilock brake system (ABS)  If the brake is still too soft after bleeding (air in hydraulic unit), repeat bleeding operation with STAR DIAGNOSIS and additional pumping of pedal. Refer to:
		Bleed brake system with STAR DIAGNOSIS, bleeder unit and additional manual assistance	AR42.10-D-0010-07A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
		Bleeder unit, pneumatic
		Bleeder unit, electric
1.4	Bleed brake system manually with STAR DIAGNOSIS	 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.	AR42.10-D-0010-06A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
1.5	Bleed brake system with STAR DIAGNOSIS, bleeder unit and additional manual assistance	 Refill quantity as required, brake fluid as per operating fluids specification sheet 331.0.	AR42.10-D-0010-07A
			*BA42.10-N-1002-10A
			*BA42.10-N-1003-12A
		STAR DIAGNOSIS Compact diagnostic system for commercial vehicles
		STAR DIAGNOSIS connecting cable 16-pin
		Bleeder unit, pneumatic
		Bleeder unit, electric
2	Check fluid level in reservoir and correct if necessary
	Hydraulic brake system - check fluid level, correct if necessary		AP42.50-D-4210A
3	Check brake system for leaks

 Front axle brake caliper

Number	Designation			Model 901, 902, 903	Model 904


BA42.10-N-1002-10A	Bleed screw to brake caliper	M101	Nm	16	16

 Front axle brake caliper

Number	Designation			Model WD1/WD2/ WD3/WD6/ WD7/XD1/ XD2/XD3/ XD6/XD7/ YD1/YD2/ YD3/YD6/ YD7	Model XD4, XD5, YD4, YD5


BA42.10-N-1002-10A	Bleed screw to brake caliper	M101	Nm	16	16

 Rear axle brake caliper

 Rear axle brake caliper

Designation

BA42.10-N-1003-12A

Bleed screw to brake caliper

ah4200p000301a Notes on repairs to brake system
ah4210n000201a Notes on bleeding brake system
ah4250p000101a Brake fluid notes
ap4250d4210a Hydraulic brake system - check fluid level, correct if necessary
ar4210d001003a Bleed brake system with bleeder unit
ar4210d001004a Bleed brake system manually
ar4210d001005a Bleed brake system with bleeder unit and with manual assistance
ar4210d001006a Bleed brake system manually with HHT/ STAR DIAGNOSIS
ar4210d001007a Bleed brake system with HHT/ STAR DIAGNOSIS, bleeder unit and additional manual assistance
as4250z000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid