D35.30-0131-08
1 Tapered roller bearing
2 Upper half of differential housing
3 Ring gear
4 Thrust washer
5 Differential side gear
6 Spherical washer
13 Bolt, upper differential housing half/ring gear
14 Bolt, upper/lower half of differential housing
7 Differential pinion
8 Differential spider
9 Differential side gear
10 Thrust washer
11 Inner differential half case
12 Tapered roller bearing
| Disassemble | ||
1 | Remove ring gear with differential | ||
2 | Pull off tapered roller bearings (12 and 1) | | |
3 | Unscrew bolts (13 and 14) | Place differential in support and clamp with a suitable thrust piece. | |
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4 | Separate top half of differential housing (2) from bottom half of differential housing (11) | Knock down crown wheel (3) using a rubber mallet. | |
5 | Remove differential side gear (5) with thrust ring (4) from differential spider (8) | ||
6 | Remove differential spider (8) with differential bevel gears (7) from bottom half of differential housing (11) | ||
7 | Remove dished washers (6) with differential bevel gears (7) from differential spider (8) | ||
8 | Remove differential side gear (9) and thrust ring (10) from bottom half of differential housing (11) | ||
| Assemble | ||
9 | Insert pressure plate (10) and differential side gear (9) in the lower half of the differential housing (11) | Lubricate pressure plate (10). | |
10 | Push differential pinions (7) with spherical washers (6) centrally onto bearing shafts of differential spider (8). | Oil the components. | |
11 | Install differential spider (8) in bottom half of differential housing (11) | ||
12 | Place differential side gear (5) with thrust washer (4) on the differential spider (8) | Lubricate pressure plate (4). | |
13 | Place top half of differential housing (2) on bottom half of differential housing (11) | Note the positions of the reference marks on the half case sections. Fit the housing halves together so that the markings are in alignment. Only assemble housing halves with the same identification number. | |
14 | Screw in bolts (14) for top and bottom halves of differential housing | Use new bolts. | |
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15 | Raise crown wheel (3) and screw in bolts (13) | Use new bolts. | |
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16 | Drive tapered roller bearings (1 and 12) as far as possible onto differential housing | Heat up tapered roller bearing to approx. 80 °C. | |
17 | Install crown wheel with differential |
Rear axle drive
Number | Designation | Rear axle 742 except 742.487/501 | Rear axle 742.487/501 | |||
BA35.30-N-1001-02B | Ring gear to differential housing | M121 | 10.9 | Nm | 300 | 300 |
M141 | 12.9 | Nm | 300 | 300 | ||
BA35.30-N-1004-02B | Bolt, top half to bottom half of differential housing | M141.5 | 12.9 | Nm | 280 | 280 |
337 589 02 31 00
Puller
Mount
Wrench socket
422 589 02 09 00
123 589 08 33 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1023-06A | Hypoid gear oil | A 000 989 28 03 |
Referenced documents
- ar3530d0464a Remove/install crown wheel with differential