ar3530b0458i

Remove/install drive pinion

Type ar · topic 35.30 · version 0101 · 2018-02-24

Applies to: Rear axle 746.218/225 in model 382.1, 634.0

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.30 Final drive, drive shafts — Series 382 (models 1**) · Series 634 (models 0**)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.65 Rear axle differential/axle through-drive — Series 382 (models 1**) · Series 634 (models 0**)

Also applies to engines/gearboxes: 746 218, 746 225

AR35.30-B-0458I

Remove/install drive pinion

09.02.2018

Rear axle

746.218/225 in model 382.1, 634.0

Remove/install drive pinion

1

Differential set case

2

Taper roller bearing outside race

3

Taper roller bearing

4

Radial seal

5

Deflector

6

Flange

7

Collar nut

8

Spacer washer

9

Spacer sleeve

10

Taper roller bearing outside race

11

Taper roller bearing

12

Pinion

B35.31-0018-02

Remove/install drive pinion

Extraction of the pinion through hydraulic press

B35.31-0082-11

Remove/install drive pinion

2

Taper roller bearing outside race

10

Taper roller bearing outside race

B35.31-0023-02

Remove

1

Remove the differential assembly

AR35.30-B-0432F

2

Remove the sprocket with the differential

AR35.30-B-0464H

3

Unlock the flange nut (7)

AR35.30-B-0432-05TA

4

Remove the flange (6) together with the oil baffle (5)

Socket

*001589720903

Retainer wrench

*717589003100

5

Remove the pinion (12)

To removal, reinstall the collar nut (7) to protect the pinion thread (12) and prevent that it falling, place the axle on a press and remove the pinion (12).

6

Remove radial seal (4)

7

Remove the o tapered roller bearing (3)

8

Remove the tapered roller bearings (11) from the pinion (12)

AR35.30-B-4300-01GA

Check

9

Check the tapered roller bearings (3, 11) for wear and damages

If needed, replace the tapered roller bearings (3, 11).

Install

10

Install the outer races of the tapered roller bearings (2)

Only in the replacement of tapered roller bearings (3).

Handle

*055589044000

Drift

*055589751500

11

Install the outer races of the tapered roller bearings (10)

Only in the replacement of tapered roller bearings (11).

Handle

*055589044000

Drift

*055589741500

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

12

Heat the tapered roller bearing (11) up to approximately 80 ºC and install it in the pinion (12)

AR35.30-B-4300-01GA

Check the correct seating of the tapered roller bearing (11) on the pinion (12), if necessary, use a suitable chuck.

13

Determine the thickness of the pinion's (12) spacer washer (8)

AR35.30-B-0470-03GA

14

Install the spacer bush (9)

15

Install the determined spacer washer (8)

16

Heat the tapered roller bearing (3) to approximately 80 ºC and install it in the pinion (12)

AR35.30-B-4300-01GA

Check the correct seating of the tapered roller bearing (3) on the pinion (12), if necessary, use a suitable chuck.

17

Install the radial retainer (4)

Installation: Install a new radial retainer (4).

Drift

*055589741500

Drift

*740589001500

18

Installing the deflector (5) and the flange (6)

Installation: Install a new deflector (5).

Socket

*001589720903

Retainer wrench

*717589003100

19

Check the friction moment of the pinion's tapered roller bearings

AR35.30-B-0470-04GA

.Friction moment of pinion bearings

*BE35.30-B-1003-01A

20

Lock the flange nut (7)

AR35.30-B-0432-03TA

.Shaft flange nut of on the through axle

*BA35.30-B-1002-03J

21

Install the bevel gear with the differential

AR35.30-B-0464H

22

Install the differential assembly

AR35.30-B-0432F

Rear axle actuation

Number

Designation

Rear axle 741.710. 746.209/213/218/225/230/233

BE35.30-B-1003-01A

Friction moment of pinion bearings

Nm

7...16

Central actuation with differential

Number

Designation

Rear axle 741.710. 746.209/213/218/225/230/233

BA35.30-B-1002-03J

Shaft flange nut of on the through axle

M55X1.5

Nm

900

Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion

055 589 75 15 00

Drift

055 589 04 40 00

Handle

740 589 00 15 00

Drift

717 589 00 31 00

Retainer wrench

Remove/install drive pinion
Remove/install drive pinion

055 589 74 15 00

Drift

001 589 72 09 03

Socket

Referenced documents