ar3530b0432f

Remove/install differential assembly

Type ar · topic 35.30 · version 0200 · 2017-07-27

Applies to: Rear axle 746.218/225 in model 382.1, 634.0

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.30 Final drive, drive shafts — Series 382 (models 1**) · Series 634 (models 0**)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.65 Rear axle differential/axle through-drive — Series 382 (models 1**) · Series 634 (models 0**)

Also applies to engines/gearboxes: 746 218, 746 225

AR35.30-B-0432F

Remove/install differential assembly

21.07.2017

Rear axle

746.218/225 in model 382.1, 634.0

Remove/install differential assembly

1

Bolt

2

Semi-shaft

3

Support points

4

Differential assembly

5

Propeller shaft

6

Bolt

T35.30-0107-06

Remove

Notes on evaluating leakages

AH00.00-N-0011-01A

1

Drain the oil from the rear axle

Rear axle - oil change

AP35.00-B-3501RVI

2

Disconnect the temperature sensor plug

3

Remove the nuts and screws and remove the propeller shaft (5)

AR41.10-B-0050A

4

Remove the screws (1) and remove the axle shafts (2)

AR35.30-B-0620GA

5

Install the removal device, remove the screws (6) and remove the differential set (4)

AR35.30-B-0432-01TB

Install

6

Clean the sealing surfaces on the axle housing and on the differential assembly (4) and apply sealing compound

Sealant, Omnifit FD 3041

*BR00.45-Z-1012-01A

7

Install the guide pins in the differential housing

AR35.30-B-0432-02TA

Guide pin to install the differential assembly

WF58.50-B-3530-06TA

8

Lubricate the support points (3) on the differential housing

MB multipurpose grease, 5 kg

*BR00.45-Z-1034-06A

9

Supply the differential with a little amount of oil

AR35.30-B-0432-04TA


Before assembling the differential set (4) in the axle's body, the differential must be supplied with 0.5 liter of oil.
The lack of the initial lubrication can cause irreparable damages in the differential set.

10

Install the differential set (4) and screw the screws (6) in an alternate and crosswise way

Apply sealant to the screw (6) threads.

.Differential assembly in the axle housing

*BA35.30-B-1001-03J

Sealant, Omnifit FD 3041

*BR00.45-Z-1012-01A

11

Install the axle shafts (2) and tighten the screws (1)

AR35.30-B-0620GA

Clean the sealing surface in the axle shafts (2) flange and in the wheel hubs and apply the sealing compound.

Sealant, Omnifit FD 3041

*BR00.45-Z-1012-01A

12

Install the transmission shaft (5)

AR41.10-B-0050A

13

Connect the temperature sensor plug

14

Supply the rear axle with oil

Rear axle - oil change

AP35.00-B-3501RVI

Central actuation with differential

Number

Designation

Rear axle 741.710. 746.209/213/218/225/230/233

BA35.30-B-1001-03J

Differential assembly in the axle housing

M14x1.5

Nm

190

M16x1.5

Nm

285

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-01A

Sealant, Omnifit FD 3041

A 002 989 47 20 10

BR00.45-Z-1034-06A

MB multipurpose grease, 5 kg

A 001 989 34 51 10

Referenced documents