Disassemble/assemble through-drive cover with input shaft · ar3530b0395a · Mercedes-Benz WIS

AR35.30-B-0395A

Disassemble/assemble through-drive cover with input shaft

12.02.16

Rear axle 740 with Vehicle 696.365, 696.369

Rear axle 740.899 with Vehicle 693.196, 696.367

Disassemble/assemble through-drive cover with input shaft

B35.30-0122-05

1 Primary shaft

2 Compensation washer

3 Primary shaft gear

4 Bushing

5 Satellite box cover

6 Ball washer

7 Satellite gear

8 Crosshead

9 Slotted nut

10 Bushing

11 Planet gear

12 Compensation washer

13 Satellite box

14 Bearing (radial)

15 Bolt with integrated washer

16 Bushing

17 Spacer ring

	Disassemble
1	Remove the longitudinal differential from the cover		AR35.30-B-0390A
2	Remove the radial bearing (14)		AR35.30-B-0395-04A
			*000589453300
			*360589026300
3	Release the bolts (15) and remove the satellite box cover (13)
4	Remove the compensation washer (12) and the planet gear (11)
5	Remove the bushing (10) of the planet gear (11)	 To prevent damages caused by the special tool, put a washer with a soft material on the planet gear.
			*000589303300
			*000589343300
6	Unlock and remove the slotted nut (9)		*395589030700
7	Remove the primary shaft (1) the satellite box cover (5) together with the crosshead (8), the ball washers (6), the satellite gears (7), the bushing (16) and the spacer rings (17)
8	Remove from the primary shaft the (1) the primary shaft gear (3)
9	Remove the bushing (4) from the primary shaft gear (3)		*395589031500
10	Remove the compensation washer (2) from the primary shaft gear (3)
	Check
11	Check the state of the components and, if necessary, replace them:	- Check the state of the primary shaft (1). - Check the state of the bushing (4) assembled in the gear (3). - Check the state of the planet gear (11). - Check the state of the bushing (10), assembled in the planet gear (11).
	Assemble
12	Install the bushing (4) up to the primary shaft gear stopper (3)		*395589031500
13	Install the compensation washer (2) in the primary shaft (1)
14	Install in the primary shaft groove (1) the primary shaft gear (3)
15	Install the assembly made by the primary shaft gear (3) in the satellite box cover (5)	 Lubricate the components.	*BR00.45-B-1016-06A
16	Install in the satellite box (5), the crosshead (8), together with the spacer rings (17) and the bushings (16), the satellite gears (7) and the ball washers (6)	 Lubricate the components.	*BR00.45-B-1016-06A
17	Determine the play between the teeth of the longitudinal differential gears (3)		AR35.30-B-0395-02A
			*BE35.30-B-1001-02A
18	Tighten and lock the slotted nut (9)		*BA35.30-B-1006-04A
			*395589030700
19	Install the bushing (10) until the planet gear stopper (11)		*395589041500
20	Install on the satellite gears the planet gear (11) with the compensation washer (12)
21	Install the satellite box cover (13) and tighten the bolts (15)	 Pay attention so that the marks existent in the cover and the satellite box match.
			*BA35.30-B-1005-04A
22	Check and adjust, if necessary, the clearance between the planet gears teeth (11)		AR35.30-B-0395-03A
			*BE35.30-B-1002-02A
			*363589022100
			*001589532100
23	Install the radial bearing (14) in the planet gear (11)		AR35.30-B-0395-04A
			*BE35.30-B-1004-02A
24	Install the longitudinal differential in the cover		AR35.30-B-0390A

Through-drive

Número	Denominação			Rear axle 740.800, 740.804, 740.832, 740.835, 740.899


BE35.30-B-1001-02A	Clearance between the satellite and planetary gears teeth		mm	0.15...0.35
		Compensation washers thickness	mm	3.65, 3.85, 4.00
BE35.30-B-1002-02A	Planetary gear axial clearance		mm	0.10...0.15
		Compensation washers thickness	mm	2.35, 2.60
BE35.30-B-1004-02A	Distance between the satellite box face and the planetary gear ball bearing face		mm	2

Through-drive

Número	Denominação			Axles 740.800, 740.804, 740.832, 740,835, 740.899


BA35.30-B-1005-04A	Bolts fastening the longitudinal differential's differential carrier	M 12	Nm	100...120
BA35.30-B-1006-04A	Grooved nut of the longitudinal differential's universal joint	M 60	Nm	1050...1100