ar3520b0122a

Remove/install lower transverse control arm

Type ar · topic 35.20 · version 0402 · 2020-09-02

Applies to: Rear axle 749.282 in model 382, 634

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.20 Wheel location, wheel hubs — Series 382 · Series 634

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.40 Transverse control arm/control arm/stabilizer bar — Series 382 · Series 634

EinPAS 17 Drivetrain/axle › 17.52 Additional axle › 17.52.40 Transverse control arm/control arm/stabilizer bar — Series 382 · Series 634

Also applies to engines/gearboxes: 749 282

AR35.20-B-0122A

Remove/install lower transverse control arm

04.08.2020

Rear axle

749.282 in model 382, 634

Modification notes

02.07.2019

Transverse bearing articulation moment

BE35.50-B-1001-03A

06.12.2019

Transverse bearing articulation moment

BE35.50-B-1001-03A

Remove/install lower transverse control arm

1

Nut

1.1

Washer

2

Lower transverse arm

3

Pin

4

Seal ring

5

Pressure washer

6

Tapered roller bearing

7

Bushing

8

Linking bracket

9

Compensating washer

10

Tapered roller bearing

11

Pressure washer

12

Seal ring

M33.15-0023-06

Remove/install lower transverse control arm

Transverse arm joint adjustment

1

Nut

5

Pressure washer

6

Tapered roller bearing

7

Spacer sleeve

8

Linking bracket

9

Compensating washer

10

Tapered roller bearing

11

Pressure washer

15

Adjustment mandrel

15.1

Pressure sleeve

B33.15-0002-05

Remove/install lower transverse control arm

3

Pin

14

Guide mandrel

M33.00-0043-01

Remove

Topical note

Notes on self-locking nuts and bolts

Todos os modelos.

AH00.00-N-0001-01A

1

Remove the drag axle


 

AR35.50-B-0013A

2

Loosen the nut (1) from the pin (3) of the lower transverse arm

To loosen the nut (1) heat it using a suitable heat gun.

Torque multiplier

*000589021300

3

Remove the washer (1.1)

4

Mount the combined insertion and extraction tool into the transverse arm housing and push the pin (3) out

When mounting the combined insertion and extraction tool, make sure that the clamping plates and hydraulic pump flange are parallel to each other.

Combined press-in and knock-out tool

*400589004300

Hand pump

*652589003321

Hydraulic hose (complete)

*652589003323

5

Remove the retainers (4, 12), tapered roller bearings (6, 10), spacer sleeve (7) and offsetting washer(s) (9) from the linking bracket (8)

6

Remove the removal/installation device and remove both the transverse arms (2) with the spring washers (5, 11)

Clean

7

Clean tapered roller bearings (6, 10), washers, pin (3); Check condition and replace damaged parts if necessary

Adjustment

8

Place two pressure sleeves (15.1), the spring washer (5), the tapered roller bearing (6) and the spacer sleeve (7) on the adjustment mandrel (15)

The rounded side of the spring washer should be supported on the tapered roller bearing.

Drift

*454589011500

9

Insert the mounting mandrel (15) with the preassembled components on the hole of the linking bracket (8) bearing

Insert the mounting mandrel (5) on the linking bracket (8) hole, in the vehicle's travel direction.

Drift

*454589011500

10

Opposite from the mounting mandrel (15) side, insert the offsetting washer(s) (9), the tapered roller bearing (10) with the spring washer (11) and the nut (1)

The rounded side of the spring washer should be supported on the tapered roller bearing.

When testing, use the nut (1) and offsetting washer(s) (9) of the removed transverse arm bearing.

Drift

*454589011500

11

Tighten the nut (1) to the prescribed torque

When tightening the nut, move the transverse arm bearings several times in both directions.

 Transverse support in the connection support

*BA35.50-B-1001-03A

Torque multiplier

*000589021300

12

Check the cross-arm bearing pivot moment in both directions

Once the prescribed cross-arm bearing pivot moment is reached, loosen the nut and remove all components from the linking bracket (8) and the adjustment mandrel (15).

To determine the cross-arm bearing pivot moment, use a torque wrench with a clock.

  .Transverse bearing articulation moment

*BE35.50-B-1001-03A

If the measured cross-arm bearing pivot moment does not match the specified value:

Readjust with the appropriate trim washer(s) (9).

Install

13

Mount the bearing tapered roller (6) on the linking bracket (8) together with the spring washer (5), until it stops

Install the spring washer (5) with grease on the retainer.

The rounded side of the spring washer (5) should be supported on the tapered roller bearing.

Grease, DB supply specification 6804 - Class 267.0

*BR00.45-Z-1107-06A

14

Install the radial retainer (4)

The closed side of the radial retainer (4) should be supported on the tapered roller bearing.

15

Mount the spacer sleeve (7), offsetting washer(s) (9), tapered roller bearings (10) and spring washer (11) on the opposite side

Install the spring lock washer (11) with grease on the retainer.

The rounded side of the spring lock washer (11) should be supported on the tapered roller bearing.

Grease, DB supply specification 6804 - Class 267.0

*BR00.45-Z-1107-06A

16

Install the radial shaft sealing ring (12)

The closed side of the radial shaft sealing ring (12) should be supported on the tapered roller bearing.

17

Install the guide mandrel (14) at the end of the pin (3) of the transverse arm

Drift

*400589081500

18

Align the transverse arms (2) in the linking bracket (8) hole and insert the guide mandrel with the pin (3)

Insert the guide mandrel with the pin (3) in the linking bracket (8) hole, in the vehicle's travel direction.

Drift

*400589081500

When inserting the guide mandrel:

Align the trim washer(s) (9) and spacer bushing (7) inside the hole.

19

Mount the combined insertion and extraction tool into the cross-arm housing and push the pin (3) to the stop

When mounting the combined insertion and extraction tool, make sure that the clamping plates and hydraulic pump flange are parallel to each other.

Combined press-in and knock-out tool

*400589004300

Drift

*400589081500

Hand pump

*652589003321

Hydraulic hose (complete)

*652589003323

20

Tighten the nut (1) together with the washer (1.1) to the prescribed torque

Use a new nut. Apply a chemical lock to the nut thread. The nut should be supported on the spring washer.

 Transverse support in the connection support

*BA35.50-B-1001-03A

Loctite 262

*BR00.45-Z-1059-02A

Torque multiplier

*000589021300

21

Install the drag axle


 

AR35.50-B-0013A

Frontal driven axle

Number

Designation

Rear axle 749.282 on Type /382.15, 634.0

BE35.50-B-1001-03A

Transverse bearing articulation moment

Nm

11,5

Rear drag axle

Number

Designation

Rear axle 749.282 with vehicles 382.15, 634.0

BA35.50-B-1001-03A

Transverse support in the connection support

Nm

1000

Remove/install lower transverse control arm
Remove/install lower transverse control arm
Remove/install lower transverse control arm
Remove/install lower transverse control arm

652 589 00 33 21

Hand pump

400 589 08 15 00

Drift

000 589 02 13 00

Torque multiplier

454 589 01 15 00

Drift

Remove/install lower transverse control arm
Remove/install lower transverse control arm

652 589 00 33 23

Hydraulic hose (complete)

400 589 00 43 00

Combined press-in and knock-out tool

Repair materials

Number

Designation

Order number

BR00.45-Z-1059-02A

Loctite 262

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1107-06A

Grease, DB supply specification 6804 - Class 267.0

Use corresponding commercially available repair materials.

Referenced documents