Remove/install complete rear axle

AR35.10-P-0010C

Remove/install complete rear axle

12.9.11

Fig. item etc.

Work instructions

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

 Installation

Check oil level in rear axle differential and correct if necessary

 Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy.

AR35.31-P-0520-03A

 Filling capacity of rear axle differential

*BF35.31-P-1001-01C

Loctite 7063 cleaning spray (150 ml)

*BR00.45-Z-1046-04A

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

 Oil filler screw for rear axle differential

*BA35.31-P-1002-02A



Oil filler/drain screw on rear axle differential modified

Phased in as of 19.01.04

BT35.31-P-0015-01A

 Installation

Adjust roll bar switch

Version up to 09/95

ra91001290860x

 Installation

Bleed ASD hydraulic system

Vehicles with ASD up to 05/95

AR35.41-P-0519C

 Installation

Check vehicle level at rear axle, correct if necessary

AR40.20-P-0300A

 Installation

Check headlamp adjustment and correct if necessary



Check and correct headlamp adjustment

AP82.10-P-8260A



Assembly attachment

*140589016200



Guard plate

*220589013100

1c

Front rear rear-axle suspension bolt

 Installation: recut thread on frame floor with tap.



*BA35.10-P-1001-01A

1d

Rear rear-axle suspension bolt

 Installation: recut thread on frame floor with tap.



*BA35.10-P-1002-01A

6g

Spring control arm covering

6i

Remove/install rear spring

Remove both rear springs.

AR32.20-P-0230A

 Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid

Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

6j

Remove shock absorbers/struts

Remove at spring control arm.

 Vehicles without ride-height control.

*BA32.25-P-1003-03A

 Vehicles with ride-height control.

*BA32.31-P-1003-03A

6k

Stabilizer bar link rod



*BA32.20-P-1002-04A

6 l

Detach guide rails from the spring control arms

Vehicles with ASR, ETS, ESP

AR35.20-P-0114-02A

36

Detach both frame cross struts



*BA61.10-P-1001-01A

105

Remove/install exhaust system complete

Engine 104

AR49.10-P-7000D

Engine 112, 113

AR49.10-P-7000AB

Engine 119

AR49.10-P-7000E

Engine 120

AR49.10-P-7000F

105c

Exhaust shielding plate

106

Rear propeller shaft

 Flex disk remains on propeller shaft.

Loosen fitting sleeves on flexible couplings.

AR41.10-P-0050-09DA



Drift for loosening fitting sleeves in flex disks.

WF58.50-P-4110-01A



*BA41.10-P-1002-01A

106 A

Propeller shaft center support bearing

 Installation: Only tighten the bolts of the propeller shaft intermediate bearing after attaching the flexible coupling to the rear axle differential.



*BA41.40-P-1001-01A

106c

Propeller shaft clamp nut

 Model Series 129.058/063 up to 06/95 and Model Series 129.066 up to 06/92

*126589000100



*BA41.10-P-1003-01A



Clamp connection of propeller shaft

Model 129.058/063/066: changed to slide connection

BT41.10-P-9110-01DA

108

Tunnel end plate



*BA61.10-P-1002-01A

110b

Remove and install intermediate lever for parking brake

See: 

Remove/install rear brake control cable

AR42.20-P-0525A

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

111e

Brake hose

Detach brake hose at frame floor.
Open double end box wrench, WAF 8x9 mm or WAF 10x11 mm

 Seal line connections immediately with plugs. The brake fluid reservoir must not be allowed to empty completely.

 Installation: The brake hoses (111e) must not be twisted after being tightened (danger of cracking).



*BA42.10-P-1001-04A

 Installation: Bleed brake system

AR42.10-P-0010A



Brake fluid notes

AH42.50-P-0001-01A



Notes on installing brake hoses

AH42.10-P-9406-01A



Notes on repairs to brake system

AH42.00-P-0003-01A

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

115 A

Fuel suction hose

 Clamp and remove.

*000589403700

120

Remove/install bracket for ADS level controller

Vehicles with ADS up to 08/95

AR35.10-P-0010-01A

Remove and install link rod of level sensor

Vehicles with ADS manufactured from 09/95 onward

140

Shield on fuel pump assembly

a

Cable guide rail

b

Remove and install rear-axle switch for rollover bar (RB), left and right

Version up to 09/95

ra91001290860x

HS

Hydraulic line

Vehicles with ASD

 Removal: Plug threaded sockets on ring cylinder and line.

L6

Rear axle rpm sensor

Vehicles with ABS:

ra42001240714x

 Clean magnetic tip, replace O-ring.

L6/3, L6/4

Remove/install left rear rpm sensor and right rear rpm sensor

Vehicles with ASR up to 05/94

ra42001400820x

Vehicles with ASR, ETS, ESP as of 06/94

AR42.40-P-0820A

X62/8

Rear axle multiple circuit junction connector

Number

Designation

Model 129

Model 129 with ADS

BA32.20-P-1002-04A

Self-locking nut for attaching link rod to spring control arm

Nm

20

20

Number

Designation

Model 129

BA32.25-P-1003-03A

Self-locking nut for attaching shock absorber to spring control arm

–

Stage 1

Nm

55

Stage 2

°

-

M10

Nm

-

Number

Designation

Model 129 with electronic level control system / ADS II

BA32.31-P-1003-03A

Self-locking nut, ride-height control strut
to track control arm

Nm

55

Number

Designation

Model
129

BA35.31-P-1002-02A

Oil filler screw, differential

Nm

50

Number

Designation

Model 129

BA35.10-P-1001-01A

Self-locking bolt, front rear axle carrier rubber mount to frame floor

–

Nm

70

with bolt Flange Ø 24 mm

Stage 1

Nm

-

Stage 2

°

-

with bolt flange Ø 26 mm

Stage 1

Nm

-

Stage 2

°

-

BA35.10-P-1002-01A

Self-locking bolt, rear axle carrier rear rubber mount to frame floor

–

Nm

70

with bolt Flange Ø 24 mm

Stage 1

Nm

-

Stage 2

°

-

with bolt flange Ø 26 mm

Stage 1

Nm

-

Stage 2

°

-

Number

Designation

Model
129

BA41.10-P-1002-01A

Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.

M10

Nm

40

M12

Nm

60

BA41.10-P-1003-01A

Clamping nut of propellor shaft

Nm

40

Number

Designation

Model 129

BA41.40-P-1001-01A

Bolt, propeller shaft center support bearing to frame floor assembly

Self-tapping screw

Nm

-

Bolt with washer

Nm

25

Bolt with collar and self-centering tip

Nm

30

Bolt with collar and without self-centering tip

Nm

-

Number

Designation

Model 129

BA61.10-P-1001-01A

Self-locking bolt connecting rear cross strut to frame floor

Nm

120

BA61.10-P-1002-01A

Self-safety bolt of tunnel end panel to frame floor

Nm

25

Number

Designation

Model
129

BA42.10-P-1001-04A

Brake pipe to brake hose

Nm

14

Number

Designation

Models 129.058/063 without (Code 211) ASD up to 05/94

Models 129.058/061/
063 with
(Code 211) ASD
up to 05/94

Model 129.058/063
basic version and (code 471) ASR as of 06/94

BF35.31-P-1001-01C

Filling capacity

Differential

Liters

1.3

1.3

1.1

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-00A



BB00.40-P-0235-00A

Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-07A

BB00.40-P-0235-07A

Number

Designation

Model 129.059/064

Model 129.060
without (Code 211) ASD

Model 129.060
with (Code 211) ASD

BF35.31-P-1001-01C

Filling capacity

Differential

Liters

1.1

1.1

1.1

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-00A



Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-07A

BB00.40-P-0235-07A

Number

Designation

Model 129.066

Model 129.061
without (Code 211)
ASD

Model 129.067,
Model 129.076 up to
31.01.98

BF35.31-P-1001-01C

Filling capacity

Differential

Liters

1.3

1.3

1.4

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-00A

BB00.40-P-0235-00A

Sheet

BB00.40-P-0235-07A

BB00.40-P-0235-07A

BB00.40-P-0235-07A

Number

Designation

Model 129.068,
Model 129.076 as of
01.02.98

BF35.31-P-1001-01C

Filling capacity

Differential

Liters

1.6

Specifications for Operating Fluids

Sheet

BB00.40-P-0235-07A

Sheet

-

Number

Designation

Order number

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

BR00.45-Z-1046-04A

Loctite 7063 cleaning spray (150 ml)

A 001 986 71 71 10