ar3510g0010ug

Remove/install complete rear axle

Type ar · topic 35.10 · version 0200 · 2019-01-30

Applies to: Rear axle 747.572/583 in model 405 Rear axle 747.592 in model 405.202/222

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 405

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 405

Also applies to engines/gearboxes: 747 572, 747 583, 747 592

AR35.10-G-0010UG

Remove/install complete rear axle

16.01.2019

Rear axle

747.572/583 in model 405

Rear axle

747.592 in model 405.202/222

Modification notes

14.01.2019

Fix spring in installation position using a tensioning strap, added.

Operation step 15

Remove/install complete rear axle

Shown on rear axle 747.583

1

Anti-lock braking system sensor (ABS sensor)

2

Automatic load-dependent brake controller (ALB controller)

3

Trailing arm

4

Shock absorber

5

Stabilizer link

6

Transverse control arm

G35.10-3109-06

Remove/install complete rear axle

7

Subharness

8

Electrical connector

9

Compressed-air line

10

Electrical connectors

11

Electrical connectors

G35.10-3133-76

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Operate parking brake.

2

Disconnect compressed-air lines from combination brake cylinder and seal connections using suitable stop plugs.

Record plug

*129589009100

3

Strap compressed-air lines of combination brake cylinder onto frame.

4

Expose subharness (7) on right trailing arm (3).

Installation: Replace cable ties.

5

Disconnect electrical connectors (11) from brakepad wear display.

6

Mark electrical connectors (10) relative to one another.

7

Disconnect electrical connectors (10) from ABS lines.

Installation: Note attached markings.

8

Disconnect electrical connector (8) from differential lock.

9

Remove compressed-air line (9) of differential lock from 3/2-way valve.

10

Expose bleed line of rear axle.

11

Unhook linkage for ALB controller (2) on rear axle and strap to frame.

Only on model 405.1/2 up to vehicle identification end number 253218, model 405.090

12

Remove propeller shaft from flange on rear axle and strap to top of frame.

Bolt, propeller shaft to rear axle output shaft flange

*BA41.10-N-1002-01J

13

Remove left and right trailing arm (3) from rear axle.

Installation: If necessary, tilt rear axle using a jack.

Bolt for trailing arm at rear axle

*BA35.15-N-1001-02D

14

Remove left and right shock absorber (4) from rear axle.

Nut/bolt, shock absorber to rear axle

*BA32.25-N-1001-03I

15

Fix spring in installation position using a tensioning strap.

Fixing the springs in this position makes installation of the rear axle easier.

16

Raise vehicle slightly at the trailer coupling using a crane.

17

Secure rear axle using jack stands against tilting.

18

Remove left and right stabilizer link (5) from rear axle.

Shims are located on the left and right stabilizer link (5).

Bolt, stabilizer link to rear axle

*BA35.10-N-1001-03J

19

Remove pilot bushing for left and right stabilizer link (5) on rear axle.

Installation: Check left and right pilot bushing for wear, and replace, if necessary.

20

Remove transverse control arm (6).

Bolt, transverse control arm to frame

*BA35.15-N-1004-02D

Bolt, transverse control arm to rear axle

*BA35.15-N-1002-02D

21

Raise vehicle at rear using a crane and carefully roll forwards.

Installation: Lower vehicle only far enough until the springs rest on the spring retainers.

22

Set vehicle down on jack stands.

Use a protective strip between the frame and stands.

23

Install in the reverse order

24

Check, adjust automatic load-dependent brake (ALB).

Only on model 405.1/2 up to vehicle identification end number 253218, model 405.090

AR42.80-G-0050UG

25

Check compressed air lines for leak tightness.

Leak location spray LUBRION article no. 626.04

*BR00.45-Z-1005-03A

26

Check differential lock for proper operation.

For operation of the differential lock, see the operator's manual.

27

Check oil levels in rear axle.

AP35.10-G-3510B

Rear axle shock absorber

Number

Designation

Model 405

BA32.25-N-1001-03I

Nut/bolt, shock absorber to rear axle

Nm

200

Rear axle

Number

Designation

REAR AXLE 747.570/571/572/ 580/581/582/583/ 584/590/592/593

BA35.10-N-1001-03J

Bolt, stabilizer link to rear axle

Nm

380

Trailing arms, transverse control arms

Number

Designation

Rear axle 747.572/583

Rear axle 747.570/571/580/581/582/584/590/592/593

BA35.15-N-1001-02D

Bolt for trailing arm at rear axle

Nm

380

380

Trailing arms, transverse control arms

Number

Designation

Rear axle 747.572/583

Rear axle 747.570/571/580/581/582/584/590/592/593

BA35.15-N-1002-02D

Bolt, transverse control arm to rear axle

Nm

230

230

Trailing arms, transverse control arms

Number

Designation

Rear axle 747.572/583

Rear axle 747.570/571/580/581/582/584/590/592/593

BA35.15-N-1004-02D

Bolt, transverse control arm to frame

Nm

230

230

Propeller shaft

Number

Designation

Model 405

BA41.10-N-1002-01J

Bolt, propeller shaft to rear axle output shaft flange

Nm

100

Remove/install complete rear axle

129 589 00 91 00

Record plug

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-03A

Leak location spray LUBRION article no. 626.04

WIMMER CHEMOTECHNIK
Riedener Weg 50B
82319 STARNBERG, BAYERN
Telephone: (08151) 739981
Fax: (08151) 739982
www.lubrion.com

Referenced documents