Remove/install complete rear axle

AR35.10-B-0010SF

Remove/install complete rear axle

24.07.2020

Rear axle

740.880/881 in model 963.414

Modification notes

03.06.2019

Center housing of the rear axle

BF35.10-B-1001-01B

21.06.2019

Center housing of the rear axle

BF35.10-B-1001-01B

27.11.2019

Center housing of the rear axle

BF35.10-B-1001-01B

22.05.2020

Nuts with integrated washer - centering in the wheel hub

BA40.10-B-1001-03A

23.07.2020

Bolts of rear shock absorber

BA32.20-B-1001-03ST

23.07.2020

Bolts of spring upper rubber buffer

BA32.20-B-1004-03ST

23.07.2020

Bolt of the central stop

BA32.20-B-1005-03ST

23.07.2020

Bolts of longitudinal arm

BA32.20-B-1006-03ST

23.07.2020

Bolts of triangular bar to the chassis

BA32.20-B-1007-03ST

23.07.2020

Bolts of triangular bar to the axle

BA32.20-B-1008-03ST

23.07.2020

Mounting bracket of rear axle

BA32.20-B-1014-03ST

1

Fastening bolt of the wishbone control arm

2

Fastening bolt of the wishbone control arm

3

Fastening bolt of the wishbone control arm

4

Propeller shaft fastening bolt

5

Wishbone control arm holder

6

Bolt securing 2nd rear axle stand

7

Bolt securing 1st rear axle stand

8

Bolt securing propeller shaft bypass to 1st rear axle output

9

Bolt securing propeller shaft bypass to 2st rear axle input

10

Bolt securing propeller shaft to 1st rear axle input

 

Remove/install

 Danger

Risk of death caused by vehicle slipping or toppling off during lifting

Only lift vehicle at the lift support points specified by the vehicle manufacturer.

AS00.00-Z-0032-01A

1

Let the vehicle rest on the chassis

2

Remove the wheels

.

AR40.10-B-1100D

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

 .Nuts with integrated washer - centering in the wheel hub

*BA40.10-B-1001-03A

3

Remove the electric and pneumatic connectors

Notes on compressed air connection systems

AH00.18-N-0001-01A

 Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

4

Drain the oil from the 2nd rear axle



Rear axle - oil change

.

AP35.00-B-3501D

 .Oil drain plug

*BA35.10-B-1002-03F

5

Remove the dampers

.

AR32.25-B-0110ST

 .Rear shock absorber screws

*BA32.20-B-1001-03ST

6

Remove the wishbone control arms screws (1, 2, 3 and 4) and remove the wishbone control arms

.

AR35.15-B-0100ST

 .Triangular bar screws on the axle

*BA32.20-B-1008-03ST

 .Triangular bar screws on the chassis

*BA32.20-B-1007-03ST

7

Remove the wishbone control arm.

AR35.20-B-0100ST

 .Longitudinal arm screws

*BA32.20-B-1006-03ST

8

Remove the springs

AR32.20-B-0230ST

 .Central stopper screws

*BA32.20-B-1005-03ST

 .Upper spring mount screws

*BA32.20-B-1004-03ST

9

Remove the bolt securing propeller shaft bypass to 2nd rear axle input (9)

10

Remove the bolt securing the 2nd rear axle stand (6) and remove the 2nd rear axle

 Support the 2nd rear axle with a hydraulic jack.

11

Remove the bolt securing propeller shaft bypass to 1st rear axle output (8)

12

Remove the bolt securing propeller shaft bypass to 1st rear axle input (10)

13

Drain the oil from the 1st rear axle

 .Oil drain plug

*BA35.10-B-1002-03F

14

Remove the bolt securing the 1st rear axle stand (6) and remove the 1st rear axle

 Support the 1st rear axle with a hydraulic jack.

 .Rear axle mounting bracket

*BA32.20-B-1014-03ST

15

Installation to be done in reverse order

16

Refill 1st and 2nd rear axles



Rear axle - oil change

.

AP35.00-B-3501D

 .Center housing of the rear axle

*BF35.10-B-1001-01B

17

Install 1st and 2nd rear axle filling screw

 .Oil filling plug

*BA35.10-B-1001-03F

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1001-03ST

Rear shock absorber screws

M16x1.5

Nm

225

M20x1.5

Nm

-

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1004-03ST

Upper spring mount screws

M8

Nm

17,6

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1005-03ST

Central stopper screws

M12x1.5

Nm

92

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1006-03ST

Longitudinal arm screws

Fastening on the center part of the suspension

M18x1.5

Nm

330

Fastening on the axle brackets

M16x1.5

Nm

225

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1007-03ST

Triangular bar screws on the chassis

M16x1.5

Nm

225

M18x1.5

Nm

-

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1008-03ST

Triangular bar screws on the axle

M24x1.5

first stage

Nm

300

second stage

°

120

 Suspension

Number

Designation

Vehicle 963.414

BA32.20-B-1014-03ST

Rear axle mounting bracket

M20x1.5

first stage

Nm

460

second stage

°

240

 Rear axle

Number

Designation

Rear axle 740.8, 748.2

BA35.10-B-1001-03F

Oil filling plug

M24

Nm

115...120

M45 - Steel cover

Nm

145..120

 Rear axle

Number

Designation

Rear axle 740.8, 748.2

BA35.10-B-1002-03F

Oil drain plug

Nm

115...120

 Disc wheels

Number

Designation

Type 963, 964

BA40.10-B-1001-03A

Nuts with integrated washer - centering in the wheel hub

M18x1.5

Nm

360

M22x1.5

Nm

600

 Rear axle

Number

Designation

Rear axle 740.8

BF35.10-B-1001-01B

Center housing of the rear axle

Filling volume

Litros

12

Oil class

MB 235.20