Modification notes |
03.06.2019 | Center housing of the rear axle | BF35.10-B-1001-01B | |
03.06.2019 | Planetary cases of wheel hubs - filling capacity for each side | BF35.10-B-1002-01B | |
21.06.2019 | Center housing of the rear axle | BF35.10-B-1001-01B | |
21.06.2019 | Planetary cases of wheel hubs - filling capacity for each side | BF35.10-B-1002-01B | |
27.11.2019 | Center housing of the rear axle | BF35.10-B-1001-01B | |
27.11.2019 | Planetary cases of wheel hubs - filling capacity for each side | BF35.10-B-1002-01B |
B35.10-0015-08
1 | Axle | 10 | Threaded connections on cylinders | |
2 | Flange bolts and nuts | 11 | Pneumatic banjo connections | |
3 | Shaft flange | 12 | Plate fastening bolts | |
4 | Rear shock absorbers | 13 | Spring clamp nuts | |
5 | Shock absorber mounting eye | 14 | Spring clamps | |
6 | Propeller shaft | 15 | Lower brackets | |
7 | Rod articulation pins | 16 | Brake adjusters (ratchets) | |
8 | Combination cylinders | 17 | Spring supports on axle | |
9 | ABS sensor |
| Remove/install | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Chock the vehicle against unintentional displacement. Utilize closed and close fitting work clothes. Do not touch heated-up or moving parts. | |
1 | Remove the wheels |
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2 | Support the vehicle on trestles securely placed under the chassis stringers. Keep the axle slightly supported on the appropriate lifting device, for removal | Excessive strokes may damage the dampers. | |
3 | Unfasten shock absorbers (4) at lower mounting eyes (5) | When installing, check bushing conditions and fit new self-locking nuts to the fastening bolts. | |
.Rear shock absorbers' nuts | |||
4 | Remove articulation pins (7) from combination cylinder rods (8) and withdraw them from the adjusters (16) | During this procedure, the compressed air system must be under pressure and the parking brake must be released. | |
Installation: Fit new counter-pins and lubricate the articulation pins. | |||
Grease, DB supply specification 6804 - Class 267.0 | |||
5 | Release pressure from compressed air system tanks | ||
6 | Remove sensors (9) from the ABS system | ||
7 | Disconnect all central lubrication system tubing | In vehicles equipped with a central lubrication system. | |
8 | Wherever necessary, the plastic clamps fastening the tubing to the axle must be cut and the tubes should be withdrawn with care | Installation: Fasten the tubing with suitable new clamps. | |
9 | Detach transmission shaft (6) at flange (3). Support the transmission shaft to prevent stress |
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All transmission shafts are balanced. Before removal, the original flange position and also the shaft position in relation to the notch should be marked. Install the shaft in its original position to preserve its balance. | |||
10 | Drain the oil from the differential and from the planetary reduction gearing | For vehicles sold out of Brazil, the recommended lubricants should be consulted on site http://bevo.mercedes-benz.com (Sheet 231.2). | |
Installation: Refill with new oil according to vehicle specifications. | |||
Lubricating oil for hydraulic steering gear, DBL 6623.60 - Class 236.2 | |||
.Planetary cases of wheel hubs - filling capacity for each side | |||
.Center housing of the rear axle | |||
11 | Detach pneumatic tubes from combination cylinders (8) at threaded connections (10) and at pneumatic connections (11). | Installation: Fit new sealing washers ant tighten the connections to the specified torque. | |
.Dryer and pressure regulator | |||
12 | Remove the four bolts (12) and withdraw the plate together with the two combination cylinders (8) | Installation: Tighten the bolts to the specified torque. | |
.Combined cylinder support in the rear axle support | |||
13 | Remove nuts (13) from spring clamps (14) | Installation: Tighten the nuts to the specified torque. | |
.Hex nut on the center support spring clamp | |||
14 | Remove spring pack clamps (14), lower supports (15), and the clamp positioners | Installation: Check conditions of the threads of the clamps and nuts, lubricate lightly. Replace them, if necessary. | |
Lubricating oil for hydraulic steering gear, DBL 6623.60 - Class 236.2 | |||
15 | Lower the axle and withdraw the supports and axle guides (17) | Installation: Check conditions of the spring shackle pin and of the support chock guide holes. When installing, take special care to ensure that the spring shackle pin fits correctly in the support chock. | |
16 | Remove axle (1) | ||
17 | Install in reverse order |
Rear axle shock absorbers |
Number | Designation | Model 388, 696 | ||
BA32.25-B-1001-03A | Rear shock absorbers' nuts | M12x1.5 | Nm | - |
M14x15- steel 8 | Nm | - | ||
M14x1,5 (ISO) | Nm | - | ||
M16x1,5 - steel 8 | Nm | 225 | ||
M16x1,5 - with flange | Nm | 177 | ||
M16x1.5 | Nm | - | ||
M16x2 (ISO) | Nm | - | ||
M20x1,5 - steel 8 | Nm | - | ||
M20x1,5 - steel 10 | Nm | - | ||
M24x2- steel 10.9 | Nm | - |
Pneumatic brake system |
Number | Designation | Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696 | ||
BA42.60-B-1001-04A | Dryer and pressure regulator | Feeding hollow bolt - Wabco/Knorr | Nm | 50 |
Protection valve fastening bolts - Wabco/Knorr | Nm | 20...24 | ||
Bolt that fastens the air dryer to the support - Wabco/Knorr | Nm | 25...30 | ||
Air pressure regulator cover bolt - Wabco | Nm | 5 | ||
Adjustment bolt nut - Wabco | Nm | 5 | ||
Diaphragm fastening nut - Wabco | Nm | 20...25 | ||
tires filling valve body - Wabco | Nm | 35...43 | ||
Nuts that fasten the housing to the supporting nuts - Wabco | Nm | 25 |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1107-06A | Grease, DB supply specification 6804 - Class 267.0 | Use corresponding commercially available repair materials. |
BR00.45-Z-1119-06A | Lubricating oil for hydraulic steering gear, DBL 6623.60 - Class 236.2 | Use corresponding commercially available repair materials. |
Referenced documents
- ar4010b1101a Remove/install wheels
- ar4110b0050a Remove/install propeller shaft
- as0000b000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.