ar3330p0680ff

Remove/install rubber boot at input shaft on transmission side

Type ar · topic 33.30 · version 0102 · 2006-07-26

Applies to: MODEL 454.0

Where it sits

Function group 2 Chassis › 33 Front axle › 33.30 Final drive, differential, drive shaft — Series 454 (models 0**)

EinPAS 17 Drivetrain/axle › 17.50 Front axle › 17.50.51 Axle shaft/drive shaft — Series 454 (models 0**)

AR33.30-P-0680FF

Remove/install rubber boot at input shaft on transmission side

19.7.06

MODEL 454.0

Remove/install rubber boot at input shaft on transmission side

P33.30-2115-07

Shown on right side on vehicle with engine 135.9

1 Input shaft

2 Rubber boot

5 Rag

6 Inner spider

3 Hose clamp

4 Hose clamp

Remove/install rubber boot at input shaft on transmission side

P33.30-2116-06

1 Input shaft

2 Rubber boot

3 Hose clamp

4 Hose clamp

6 Inner spider

7 Bearing

8 Circlip

9 Joint hub

Removal

1

Remove left or right front wheel

AR40.10-P-1100FF

2.1

Detach flange ball joint from steering knuckle

On engines 134.9 and 135.9

AR33.20-P-0446-01FF

*454589003300

2.2

Detach upright from suspension strut

On engines 122.9 and 639.9

AR33.25-P-0600-01FF

3

Detach link rod from stabilizer bar

Engine 122.9

AR32.35-P-2050-05FB

Engine 134.9, 135.9, 639.9

AR32.35-P-2050-05FF

4.1

Remove oil filter

On Engine 122.9

Engine oil and filter change

AP18.00-P-0101FB

5

Detach clamps (3, 4)

6

Press steering knuckle towards outside, pull drive shaft (1) with inner spider (6) out of joint hub (9) and lower

Place rags (5) between the upright and flange ball joint otherwise the rubber boot of the flange ball joint may be damaged.

7

Remove circlip (8).

8

Loosen inner spider (6) from drive shaft (1) using suitable tool and take off

Do not damage, disassemble or drop the internal spider (6) and bearing (7) when removing because, if the internal spider (6) or bearing (7) is damaged, the drive shaft (1) must be replaced complete.

The bearings (7) remain on the inner spider (6) during removal.

9

Detach rubber boot (2) from drive shaft (1)

10

Clean inner spider (6) with bearing (7) and joint hub (9)

Install

11

Push new clamps (3, 4) and rubber boot (2) onto the drive shaft (1)

12

Using a suitable tool, position the inner spider (6) on the axle shaft (1) and install new circlip (8)

Do not damage, disassemble or drop the internal spider (6) and bearing (7) when installing because, if the internal spider (6) or bearing (7) is damaged, the drive shaft (1) must be replaced complete.

13

Pack joint hub (9) with the grease included in the package

Use grease tubes marked in gray.

14

Press steering knuckle towards outside and carefully insert drive shaft (1) with inner spider (6) into joint hub (9)

The bearings (7) must be inserted into the notches of the joint hub (9), turn the drive shaft (1) slightly if necessary.

15

Position rubber boot (2) on joint hub (9) and fasten clamps (3, 4)

Ensure that the clamps (3, 4) are seated properly.

*WH58.30-Z-1011-02A

16.1

Install oil filter

On Engine 122.9

Engine oil and filter change

AP18.00-P-0101FB

17

Install link rod on stabilizer bar

Engine 122.9

AR32.35-P-2050-05FB

*BA32.20-P-1002-01K

Engine 134.9, 135.9, 639.9

AR32.35-P-2050-05FF

*BA32.20-P-1002-01K

18.1

Attach flange ball joint to upright

On engines 134.9 and 135.9

AR33.20-P-0446-01FF

*BA33.15-P-1002-01D

18.2

Attach upright to suspension strut

On engines 122.9 and 639.9

AR33.25-P-0600-01FF

*BA32.25-P-1002-04I

*BA42.10-P-1002-04G

19

Install left or right front wheel

AR40.10-P-1100FF

Front axle stabilizer bar

Number

Designation

Model
454.0

BA32.20-P-1002-01K

Nut, link rod to stabilizer bar

Nm

28

Struts

Number

Designation

Model
454.0 except model 454.034

Model
454.034

BA32.25-P-1002-04I

Nut, spring strut to steering knuckle

Nm

90

96

Trailing arms, wishbones

Number

Designation

Model
454.0 with engine 134.910/
911

Model
454.0 with engine 135.930/
950

BA33.15-P-1002-01D

Nut, flange joint to steering knuckle

Nm

60

60

Brake lines, brake hoses

Number

Designation

Model
454.0 with code 30Y

Model
454.0 without code 30Y

BA42.10-P-1002-04G

Bolt, brake hose bracket to suspension strut

Nm

10

10

Remove/install rubber boot at input shaft on transmission side

Puller

454 589 00 33 00

Commercially available tools

Number

Designation

WH58.30-Z-1011-02A

Clamping pliers

Referenced documents