ar3330d0660a

Replace rubber boots on front axle shaft

Type ar · topic 33.30 · version 0200 · 2011-07-18

Applies to: MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG3) Engageable all-wheel drive with gear reduction

Where it sits

Function group 2 Chassis › 33 Front axle › 33.30 Final drive, differential, drive shaft — Series 903 (models 0**, 4**, 6**) · Series 904 (models 0**, 4**, 6**)

EinPAS 17 Drivetrain/axle › 17.50 Front axle › 17.50.51 Axle shaft/drive shaft — Series 903 (models 0**, 4**, 6**) · Series 904 (models 0**, 4**, 6**)

AR33.30-D-0660A

Replace rubber boots on front axle shaft

14.7.11

MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive

MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive

MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG3) Engageable all-wheel drive with gear reduction

Replace rubber boots on front axle shaft

D33.30-1134-06

1 Cover

2 Retaining ring

3 Drive flange

4 Rubber boot

5 Drive shaft

6 Clamp

7 Rubber boot

8 Clamp

9 Retaining ring

10a Output flange (without ABS)

10b Output flange (with ABS)

Modification notes

27.6.11

Repair method for seal boots (4) changed

Operation steps 6 to 10

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Raise vehicle

AR00.60-D-1000A

2

Remove front wheel

AR40.10-D-1100A

3

Remove front wheel hub

AR33.20-D-0310D

4

Remove steering knuckle

AR33.25-D-0400D

5

Remove front axle drive shaft

AR33.30-D-0100A

6

Remove cover (1)

Installation: Clean sealing surfaces on cover (1) and drive flange (3). Apply sealant from repair set to sealing surface of cover (1). Align hole pattern to match drive flange (3).

7

Remove circlip (2)

8

Press input shaft (5) out of drive flange (3)

9

Detach rubber boot (4) from drive flange

Installation: Clean sealing surfaces on drive flange (3). Apply sealant from repair set to sealing surface of rubber boot (4). Align hole pattern of rubber boot (4) to match drive flange (3).

10

Remove hose clamps (6, 8)

Installation: Detach end flag of clamp through clamp shackle, tighten using pliers and flare to the rear by applying light hammer impacts to it. Mount spacer dimples of clamps (6, 8) on inside. Fit clamp (6) offset by 180° to clamp (8) to avoid any imbalance.

11

Push back rubber boot (7) and remove circlip (9)

12

Tap output flange (10a or 10b) off the drive shaft (5)

13

Detach boot (7)

14

Install in the reverse order

Referenced documents