ar3330b045005a

Remove/install drive pinion gear and threaded ring

Type ar · topic 33.30 · version 0102 · 2020-08-14

Applies to: Front axle 733 in model 384.114/145

Where it sits

Function group 2 Chassis › 33 Front axle › 33.30 Final drive, differential, drive shaft — Series 384 (models 114, 145)

EinPAS 17 Drivetrain/axle › 17.50 Front axle › 17.50.65 Front axle differential/axle through drive — Series 384 (models 114, 145)

Also applies to engines/gearboxes: 733 ***

AR33.30-B-0450-05A

Remove/install drive pinion gear and threaded ring

Front axle

733 in model 384.114/145

Bevel gear and drive pinion set

Number

Designation

Axles 733.0

BA33.30-B-1001-08A

Threaded rings of pinion bearings

M115

Nm

1050

M140

Nm

1050

Remove/install drive pinion gear and threaded ring
Remove/install drive pinion gear and threaded ring

384 589 00 07 00

Claw-type wrench

000 589 02 13 00

Torque multiplier

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-01A

Terolan 307/II, Dichtin 51, epple 22 sealant

Use corresponding commercially available repair materials.

Remove/install drive pinion gear and threaded ring

Remove

1

Unscrew the threaded ring using the claw type wrench together with the torque multiplier.


In order to prevent deformation of the flange deflector, unscrew the threaded ring by a few turns and then move the pinion away by striking its inner side with a soft mandrel. Repeat the procedure until the threaded ring becomes completely unscrewed.


B33.30-0001-02

Remove/install drive pinion gear and threaded ring

Unscrew only the threaded ring; the pinion must be removed alongside the coupling flange.
Otherwise, the split ring (B) mounted on the tapered roller bearing outer rail may fall into the groove (A) inside the housing.

B33.30-0017-11

Remove/install drive pinion gear and threaded ring

2

Screw 2 temporary bolts into the coupling flange to attach the threaded ring to the external bearing cap.



3

Remove the pinion by striking its inner side with a soft mandrel.


B33.30-0019-02

Remove/install drive pinion gear and threaded ring

4

Withdraw from the axle housing the compensation washers for the basic depth adjustment of the pinion.



5

Place the compensation washers into the internal seating of the housing.


If the tapered roller bearing on the pinion tip is damaged or worn out:

If necessary, replace it.



Install

B33.30-0003-01

Remove/install drive pinion gear and threaded ring

6

Screw 2 bolts into the coupling flange to attach the threaded ring to the external bearing cap.



7

Install the pinion with the help of a plastic hammer. Apply sealant to the threaded surface of the ring .


First insert the plastic bushing, previously used for removal, in the outer race of the roller bearing installed in the axle housing. The bushing will be expelled by the installation of the pinion.


B33.30-0004-01

Remove/install drive pinion gear and threaded ring

8

Screw the threaded ring onto the housing and tighten it  with the force moment specified using the claw type wrench together with the torque multiplier.


B33.30-0052-01