D33.10-1103-09
1 Shock-absorber strut
2 Cover
3 Nut
4 Plate bearing
5 Universal joint
6 Pressure line
7 Return flow pipe
8 Screw
9 Washer
10 Front axle
19 Turbocharger shield
20 ABS sensor
21 Clamping bush
A Version without ABS
B Version with ABS
11 Clamping bolt
12 Steering gear
13 Brake lines
14 T-pieces
14a Screw couplings (with ABS)
15 Shock-absorber strut
16 Screw
17 Screw
18 Brake pad wear indicator line
Modification notes
| Removing | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
| Brake fluid notes | All models | |
1 | Remove front wheels | ||
2.1 | Unscrew brake lines (13) from the T-pieces (14) of the brake lines | Without brake system, antilock brake system ABS, code BB0 See magnified section A. | |
To avoid contamination, seal off line ends with plugs. | |||
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2.2 | Unscrew brake lines (13) from screw couplings (14a) | With brake system, antilock brake system ABS, code BB0 See magnified section B. | |
To avoid contamination, seal off line ends with plugs. | |||
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3 | Unscrew T-pieces (14) of brake lines | Without brake system, antilock brake system ABS, code BB0 | |
4 | Unscrew brake pad wear indicator line (18) from the bracket and detach plug | ||
5 | Remove ABS sensor (20) with clamping bush (21) | With brake system, antilock brake system ABS, code BB0 | |
6 | Disconnect universal joint on steering shaft (5) from steering gear | ||
7 | Clamp off steering hoses on pressure line, steering return line (6, 7) | | |
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8 | Unscrew pressure line, steering return line (6, 7) on steering gear (12) | To avoid contamination, seal off line ends with plugs. | |
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9 | Detach upper shock-absorber strut mounting | ||
10 | Remove turbocharger shield (19) | ||
11 | Install engine support | ||
Engine support device, engine hoist | |||
12 | Unscrew engine mount bolts (8) | ||
13 | Detach front axle (10) from longitudinal frame member | ||
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| Install | ||
14 | Mount front axle (10) on longitudinal frame member | ||
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15 | Attach steering shaft universal joint (5) to steering gear (12) | ||
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16 | Lower the engine and mount engine mount bolts (8) | Ensure they are properly seated in the bores in the front axle housing. | |
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17 | Remove engine support | ||
18 | Install turbocharger shield (19) | ||
19 | Screw pressure line, return line (6, 7) of steering on steering gear (12) | | |
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20 | Detach clamps on steering hoses of pressure line, steering return line (6, 7) | | |
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21 | Attach upper shock-absorber strut mounting | Replace nuts (3). | |
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22.1 | Screw on brake lines (13) lightly at the T-pieces (14), tighten the T-pieces (14) and tighten the brake lines | Without brake system, antilock brake system ABS, code BB0 See magnified section A. | |
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22.2 | Attach brake lines (13) to screw couplings (14a) | With brake system, antilock brake system ABS, code BB0 See magnified section B. | |
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23 | Screw brake pad wear indicator line (18) onto the bracket and connect plug | Ensure that the cable is routed so that it cannot chafe, so as to prevent any damage to the cable. | |
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24.1 | Install antilock brake system sensor (20) | With brake system, antilock brake system ABS, code BB0 | |
MB silicone grease | |||
25 | Bleed brake system | ||
26 | Fit front wheels | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
27 | Turn the steering several times from stop to stop | To bleed the steering system. | |
28 | Check steering oil level | If the oil level is too low | |
| Correct the power steering oil level |
Engine mounts, engine supports
Number | Designation | Engine 612.981 | |
BA22.10-N-1002-01L | Bolt, engine bracket to front engine mount | Nm | 83 |
Front axle shock-absorber strut
Number | Designation | Model 905 with front axle 730.606 | |||
BA32.25-N-1001-02A | Nut, damper strut to body | M161.5 | Nm | 100 | |
Front axle carrier
Number | Designation | Front axle | |||
BA33.10-N-1001-01B | Bolt, front axle carrier to longitudinal frame member | M121.5 | Nm | 125 | |
Brake hoses, brake lines
Front axle brake caliper
Steering wheel, jacket tube, steering shaft
Number | Designation | Model | ||
BA46.10-N-1003-05C | Universal joint to steering gear shaft | Nm | 24 | |
Steering gear
Number | Designation | Models | ||
BA46.20-N-1001-01C | High-pressure expansion hose to steering gear | Nm | 37 | |
BA46.20-N-1002-01C | Return flow line to steering gear | Nm | 37 | |
000 589 40 37 00
Circuit
Circuit
Set of stop plugs
Assembly device
129 589 00 91 00
000 589 54 37 00
906 589 00 62 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1019-06A | ABS sensor grease | A 000 989 62 51 10 |
Referenced documents
- ah4250p000101a Brake fluid notes
- ap4600d4611a Check and correct power steering fluid level
- ar3310d010002a Fitting engine support
- ar3310d010004a Attach front axle to longitudinal frame member
- ar3310d010005a Detach front axle from longitudinal frame member
- ar4010d1100a Remove/install wheels
- ar4210d0010a Bleed brake system
- ar4230d062001a Install ABS sensor
- ar4610d730001b Mount universal joint to axle shaft
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as4250z000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid