ar2650p042004d

Measuring distance between blocking ring and 3rd/4th gear synchronizer body

Type ar · topic 26.50 · version 0100 · 2006-07-26

Applies to: TRANSMISSION 717.44# ## up to 6041162 in MODEL 461 TRANSMISSION 717.43# ## up to 6041162 in MODEL 463

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.50 Gear assembly, shafts, differential — Series 461 · Series 463

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.34 Gearshift — Series 461 · Series 463

Also applies to engines/gearboxes: 717 43*, 717 44*

AR26.50-P-0420-04D

Measuring distance between blocking ring and 3rd/4th gear synchronizer body

Model 461 with transmission 717.44

Model 463 with transmission 717.43

Test and adjustment values - gear assembly

Number

Designation

Transmission 717.4

BE26.50-P-1005-01A

Distance between drive shaft and main shaft

mm

1.5

Commercially available tools

Number

Designation

WH58.30-Z-1004-12A

Feeler gauge

Measuring distance between blocking ring and 3rd/4th gear synchronizer body

P26.40-0319-02

All the tapered roller bearings must be lubricated for the measurement.

1 Clamp drive shaft (20) without synchronizing ring in vise. Insert thrust washer, thrust bearing and needle cage in the drive shaft.

The spring must not be inserted in the drive shaft for the measurement.

2 Mount main shaft on the drive shaft (2)

Turn the main shaft so that the tapered roller bearing is seated correctly.

3 Measure distance (a) between the end face of the locking sleeve on the drive shaft and end face of the 3rd/4th gear synchronizer body (7) using a feeler gauge.

Shims are available in thicknesses of 0.05 mm, 0.1 mm, 0.3 mm, 0.5 mm, 0.9 mm and 1.2 mm.


Calculation example:

Specified dimension 1.5 mm

Dimension measured 1.3 mm

Shim 0.2 mm

4 Insert selected shims under the thrust washer in the drive shaft.

5 Carry out check measurement and then insert the spring in the drive shaft.