1 | Roller bearing |
2 | Cap |
3 | Screw |
4 | Drive shaft |
5 | Pilot bushing |
6 | Front section of transmission housing |
7 | Screw |
8 | Rear section of transmission housing |
S26.40-4505-06
Topical note | Notes on using electrical or pneumatic screwdrivers/impact wrenches | ||
| Remove | ||
1 | Drain transmission oil | ||
| Manual transmission - oil change | ||
2 | Fasten transmission on assembly stand | ||
| Disassemble | ||
3 | Remove bolts (7) except two opposite bolts (7) | ||
4 | Turn transmission until drive shaft (4) points upward | ||
5 | Remove remaining bolts (7) | ||
6 | Pierce the cap (2) in the center and lever out pry out | | |
7 | Counterhold drive shaft (4) with retainer wrench and remove bolt (3) | If necessary, shift the transmission to any gear. | |
Retainer wrench | |||
8 | Detach front section of transmission housing (6) | ||
Get a second person to help. | |||
Extraction tool | |||
9 | Remove roller bearing (1) and check condition, replace if necessary | | |
| Clean | ||
10 | Clean sealing surfaces of transmission housing parts | The sealing surfaces must be grease-free. | |
Assembly cleaner | |||
| Assemble | ||
11 | Check pilot bushing (5) is correctly seated, adjust if necessary | ||
12 | Apply sealant evenly to sealing surface of front section of transmission housing (6) | Loctite 5203 sealant | |
13 | Install roller bearing (1) | ||
14 | Insert rear section of transmission housing (8) into front section of transmission housing (6) | ||
15 | Attach front section of transmission housing (6) | ||
Extraction tool | |||
Insertion tool | |||
16 | Screw in bolts (7) evenly in a crosswise sequence | Screw/bolt, transmission housing rear section to transmission housing front section | |
17 | Counterhold drive shaft (4) with retainer wrench and screw in bolt (3) | If necessary, shift the transmission to any gear. | |
Screw/bolt, countershaft to countershaft bearing | |||
Retainer wrench | |||
18 | Install new cap (2) | The cap (2) must seal flush and make contact evenly all-round. | |
Drift | |||
19 | Detach transmission from assembly stand | ||
20 | Install transmission | ||
21 | Fill with transmission oil | ||
| Manual transmission - oil change |
124 589 05 15 00
Drift
716 589 00 09 00
Retainer wrench
711 589 02 33 00
Extraction tool
711 589 02 43 00
Insertion tool
Referenced documents
- ah0000n001701a Notes on using electrical or pneumatic screwdrivers/impact wrenches
- ap2600s2601e Manual transmission - oil change
- ar2610s0020e Remove/install transmission
- ar2610s0036e Fasten transmission on assembly stand
- ar2640s247001e Detach front section of transmission housing
- ar2640s247008e Install front section of transmission housing