ar2618y2000a

Remove/install gear shift cylinder

Type ar · topic 26.18 · version 0101 · 2019-12-02

Applies to: Transmission 400.730 in model 400.543/571/594/597

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.18 Transmission - pneumatic system — Series 400 (models 543, 571, 594, 597, 730)

EinPAS 17 Drivetrain/axle › 17.35 Shift mechanism/gear control › 17.35.31 Shift cylinder/shift piston — Series 400 (models 543, 571, 594, 597, 730)

AR26.18-Y-2000A

Remove/install gear shift cylinder

02.12.2019

Transmission

400.730 in model 400.543/571/594/597

Remove/install gear shift cylinder

Y26.18-0019-09

Clutch booster removal

1

Transmission top cover

4

Clutch booster pneumatic pipe mounting clamp

2

Electrical connectors

5

Transmission wiring clamp

3

Pneumatic pipe

6

Adjustable support tripod stand

Remove/install gear shift cylinder

Y26.18-0020-07

7

Transmission supporting arm rubber mounting bolts

9

Clutch booster

8

Transmission

Remove/install gear shift cylinder

Clutch booster refitment

3

Pneumatic pipe

4

Clutch booster pneumatic pipe mounting clamp

5

Transmission wiring clamp

9

Clutch booster

Y26.18-0021-06

Remove/install gear shift cylinder

Y26.18-0022-07

1

Transmission top cover

7

Transmission supporting arm rubber mounting bolts

2

Electrical connectors

Remove

1

Tilt up the cabin

Tilt cab to repair position, tilt back

AR60.80-Y-0010A

2

Remove propeller shaft from transmission

Remove/install propeller shaft

AR41.10-Y-0050J

3

Remove the transmission top cover (1) from the transmission

4

Disconnect electrical connectors (2) from clutch booster

5

Remove the pneumatic pipe (3) from clutch booster

Using 27 and 32 mm open-end spanner.

6

Remove the clutch booster pneumatic pipe mounting clamp (4) from transmission

7

Remove the transmission wiring clamp (5) from transmission

8

Place adjustable support tripod stand (6) at rear transmission housing

9

Remove transmission supporting arm rubber (77) both LHS and RHS

Using 27 mm hexagonal socket and ratchet.

10

Remove the clutch booster (8) from transmission

Lift transmission (1) up to 20 mm to provide the space between the swiveling lever and clutch booster

Install

11

Install the clutch booster (8) to transmission

Clutch booster to transmission

*BA25.10-Y-1002-01B

12

Install the pneumatic pipe clamp (4) to transmission

13

Install the pneumatic pipe (3) to clutch booster

Using 32 mm open-end spanner.

Pneumatic pipe to clutch booster

*BA25.10-Y-1003-01B

14

Install the transmission wiring clamp (5) to transmission

15

Connect electrical connectors (2) to clutch booster

16

Tighten the transmission rear rubber mounting bolts (7)

Using 27 mm hexagonal socket and torque wrench.

Transmission rear rubber mounting

*BA25.10-Y-1004-01B

17

Remove adjustable support tripod stand to the transmission

18

Install the transmission top cover (1) to the transmission

Clutch

Number

Designation

Model 400.543/571/594/597

BA25.10-Y-1002-01B

Clutch booster to transmission

Nm

50

Clutch

Number

Designation

Model 400.543/571/594/597

BA25.10-Y-1003-01B

Pneumatic pipe to clutch booster

Nm

40

Clutch

Number

Designation

Model 400.543/571/594/597

BA25.10-Y-1004-01B

Transmission rear rubber mounting

Nm

330

Referenced documents