ar2618w2001b

Disassembling and assembling gear shift cylinder

Type ar · topic 26.18 · version 0202 · 2010-03-11

Applies to: TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.18 Transmission - pneumatic system

EinPAS 17 Drivetrain/axle › 17.35 Shift mechanism/gear control › 17.35.31 Shift cylinder/shift piston

Also applies to engines/gearboxes: 715 350, 715 370, 715 380, 715 500, 715 507, 715 510, 715 513, 715 515, 715 520, 715 525, 715 540

AR26.18-W-2001B

Disassembling and assembling gear shift cylinder

9.3.10

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift

TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2

TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

Disassembling and assembling gear shift cylinder

W26.18-1005-05

1 Housing

2 Cap

3 Needle roller bearing

4 O-rings

5 Radial shaft seal

6 Sealing ring

7 Double-diameter piston

8 Sealing ring

9 Slide ring

10 O-ring

11 Shift cylinder

Modification notes

24.8.07

Remove cap (2) from housing (1), added.

Step 6

Disassemble/assemble

1

Remove gear module

AR26.20-W-1004A

2

Detach shift cylinder (11) from housing (1)

Installation: Install new O-rings (4, 10).

Transmission 715.500/507/510/513/520/

540

*BA26.20-N-1004-04A

Transmission 715.350/370/380/515/525

*BA26.20-N-1004-04KL

3

Pull out double-diameter piston (7)

Installation: Coat slide ring (9) and seal rings
(6, 8) with synthetic grease.

*BR00.45-Z-1027-06A

4

Disassemble double-diameter piston (7)

AR26.18-W-2001-02B

Synthetic grease

*BR00.45-Z-1027-06A

5

Remove radial shaft sealing ring (5) from housing (1)

Installation: Use a suitable drift. Pack the space behind the lip with synthetic grease.

*BR00.45-Z-1027-06A

6

Remove cap (2) from housing (1)

7

Remove needle bearing (3)

Internal extractor

*000589293300

Countersupport

*000589343300

Installation: Install needle bearing (3) using a suitable drift.

8

Assemble in the reverse order

Gear module

Number

Designation

Transmission
715.500/507/510/
513/520/540
with code GS7

BA26.20-N-1004-04A

Bolt, gear shift cylinder to gear module

Nm

50

Gear module

Number

Designation

Transmission
715.350

Transmissions 715.370/380

BA26.20-N-1004-04KL

Bolt, gear shift cylinder to gear module

Nm

50

50

Gear module

Number

Designation

Transmission 715.515/525

BA26.20-N-1004-04KL

Bolt, gear shift cylinder to gear module

Nm

50

Disassembling and assembling gear shift cylinder
Disassembling and assembling gear shift cylinder

000 589 34 33 00

Counter stay

Internal puller

000 589 29 33 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1027-06A

Synthetic grease 50 g

A 001 989 32 51 10

Referenced documents