S22.10-4516-09
Shown on engine 646.982 with code KA1 Particulate filter
1 Charge air hose
2 Engine support
3 Hose clamp
4 Screw
5 Screw
7 Screw
8 Bolts
S22.10-4507-09
Shown on engine 646.982 without code KA1 Particulate filter
2 Engine support
4 Screw
6 Charge air hose
7 Screw
8 Bolts
| Remove/install | ||
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
Danger! | Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities | No parts of the body or limbs should be within the operating range of the mechanism when moving components. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
1 | Remove air filter housing | ||
2 | Remove exhaust gas recirculation positioner | Only without code MS3 Engine version Euro 3 | |
3 | Remove exhaust gas recirculation cooler | Only without code MS3 Engine version Euro 3 | |
Do not disconnect coolant hoses; lay exhaust gas recirculation cooler to one side. | |||
4 | Loosen hose clamp (3) | Only with code KA1 Particulate filter | |
5 | Remove bolts (4) of engine mounts | ||
6 | Remove screw (5) | Only with code KA1 Particulate filter | |
7 | Put on engine support clamp | Only raise engine slightly. | |
Installation: When lowering engine ensure correct seating of engine support (2) on engine mount. The anti-twist lock must sit in the planned cutout. | |||
| |||
Engine hoist | |||
Strut | |||
8 | Remove charge air pipe | Engine 646 without code KA1 Particulate filter | |
Engine 646.980/981 with code KA1 Particulate filter | |||
Engine 646.982/983 with code KA1 Particulate filter | |||
9 | Remove charge air hose (6) | Only without code KA1 Particulate filter | |
10 | Remove oil filler neck to oil pan and engine support (2) | ||
11 | Remove screw (7) | Only with code HH4 Automatic air conditioning or code HH9 Regulated air conditioning, (Tempmatik) | |
| |||
12 | Remove bolts (8) | | |
13 | Remove engine support (2) | ||
14 | Install in the reverse order | ||
| Checking | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
15 | Check for leaks with engine running |
Engine mounts, engine supports
Number | Designation | Engine | ||
BA22.10-N-1005-01O | Bolt connecting engine support to left crankcase | Stage 1 | Nm | 20 |
Stage 2 | ° | - | ||
Crossmember and front reinforcement
Number | Designation | Model | ||
BA62.30-N-1006-01A | Bolt, frame to front module reinforcement | M8 | Nm | 25 |
Refrigerant compressor
Number | Designation | Model | |
BA83.55-N-1010-01A | Refrigerant compressor on engine support | Nm | 20 |
639 589 01 63 00
Strut
Engine lifting fixture
639 589 00 61 00
Referenced documents
- ar0120s9520sd Remove/install oil filler neck
- ar0910s1150s Remove/install air filter housing
- ar0941s1311sd Remove/install charge air pipe
- ar0941s1311sf Remove/install charge air pipe
- ar0941s1311sg Remove/install charge air pipe
- ar1420s1020sd Remove/install exhaust gas recirculation positioner
- ar1420s7665sd Remove/install exhaust gas recirculation cooler
- ar2210s1100sd Remove/install engine mount
- ar3310s010001s Attach engine supporting frame and lifting engine
- as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z000901a Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.