ar2210d4340sd

Remove/install right engine support

Type ar · topic 22.10 · version 0108 · 2010-07-06

Applies to: ENGINES 646.984 /985 /986 /989 /990 in MODEL 906

Where it sits

Function group 1 Engine › 22 Major assembly suspension › 22.10 Major assembly bearings, major assembly carriers — Series 646 (models 984, 985, 986, 989, 990) · Series 906

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.20 Engine suspension — Series 646 (models 984, 985, 986, 989, 990) · Series 906

AR22.10-D-4340SD

Remove/install right engine support

16.6.10

ENGINES 646.984 /985 /986 /989 /990 in MODEL 906

Remove/install right engine support

D22.10-1111-09

1 Bolt

2 Support brace

5 Cylinder crankcase

6 Bolt

3 Right engine support

4 Right engine mount

Remove/install

1

Disconnect battery ground line

AR54.10-D-0003SD

2

Remove air filter housing

AR09.10-D-1150SD

3

Remove washer fluid reservoir

AR82.35-D-6000SD

4

Put on engine support clamp

AR33.10-D-0100-01SD

Engine hoist

*639589006100

Mounting plates

*906589016100

5

Lift/jack up vehicle

AR00.60-D-1000H

6

Remove bolt (1) from right engine mount (4)

*BA22.10-N-1001-01S

7

Raise the engine until right engine support (3) is relieved

When lifting the engine ensure that the visco-fan is not damaged. The engine must not lie at the rear on the body to avoid damage.

Engine hoist

*639589006100

Mounting plates

*906589016100

8

Remove support brace (2)

*BA09.40-N-1005-01O

*BA09.40-N-1007-01O

9

Unscrew bolts of right engine support (3) at the crankcase (5)

*BA22.10-N-1005-01S

10

Remove right engine support (3)

11

Detach right engine mount (4) at the right engine support (3)

Only when replacing right engine mount (3).

AR22.10-D-1100SD

12

Install in the reverse order

Turbocharger

Number

Designation

Engine
646.984/
985
in model 906

Engine
646.989/
990
in model 906

Engine
646.986
in model 906

BA09.40-N-1005-01O

Bolt, turbocharger support to crankcase

Nm

20

20

20

BA09.40-N-1007-01O

Bolt, support to turbocharger

Nm

30

30

30

Engine mounts, engine supports

Number

Designation

Engine 646.9

BA22.10-N-1001-01S

Bolt, front engine mount to front axle carrier

Nm

58

BA22.10-N-1005-01S

Bolt, engine support to cylinder crankcase

Stage 1

Nm

20

Stage 2

°

90

Remove/install right engine support
Remove/install right engine support

906 589 01 61 00

Support plates

Engine lifting fixture

639 589 00 61 00

Referenced documents