ar2030s4300a

Testing cooling system cap

Type ar · topic 20.30 · version 0104 · 2009-11-06

Applies to: ENGINE 111 in MODEL 638

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.30 Coolant expansion/overflow tank — Series 638

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.32 Coolant reservoir — Series 638

Also applies to engines/gearboxes: 111 ***

AR20.30-S-4300A

Testing cooling system cap

7.3.95

ENGINE 111 in MODEL 638

Testing cooling system cap

P20.30-0201-05

1 Cooling system sealing cover

2 Double manifold

3 Cooling system tester

4 Vacuum valve

Removing and installing

Danger!

Risk of injury to skin and eyes from scalding from hot coolant which splashes out. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and allow the pressure to release. Do not pour coolant into containers for drinks.

Wear protective gloves, protective clothes and eye protection.

AS20.00-Z-0001-01A

1

Remove the cooling system cover (1)

Replace the cover if there are signs of rust

2

Install the double manifold (2) in the tester (3)

*124589152100

*000589776300

3

Install sealing cover (1) in the double manifold (2)

Testing

4

Check the excess pressure valve, verify the opening pressure of the sealing cover, by means of a pumping operation

If fitting, replace sealing cover

*BE20.30-N-1001-01A

*BE20.30-N-1002-01A

5

Check vacuum valve (4)

The vacuum valve (4) must be supported on the rubber gasket (arrow), it must be easily lifted and returned to its place if it is let go.

*BE20.30-N-1003-01A

6

Installation carried out in reverse order

Test values of cooling system cap

Number

Name

Engine 111.948 111.978

BE20.30-N-1001-01A

Sealing cover, identification number

140

BE20.30-N-1002-01A

Excess pressure valves opens

new

bar

1,4 (0,1)

used

bar

1.40.1

BE20.30-N-1003-01A

Vacuum valve opens (reference value)

bar

–0.1

Testing cooling system cap
Testing cooling system cap

124 589 15 21 00

000 589 77 63 00

Adapter

Tester

Referenced documents