ar2010p2460fb

Remove/install coolant thermostat

Type ar · topic 20.10 · version 0101 · 2007-04-17

Applies to: ENGINE 122.9 in MODEL 454.0

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat — Series 454 (models 0**)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater — Series 454 (models 0**)

Also applies to engines/gearboxes: 122 9**

AR20.10-P-2460FB

Remove/install coolant thermostat

21.3.07

ENGINE 122.9 in MODEL 454.0

Remove/install coolant thermostat

P20.10-2208-11

1 Engine intake air duct

2 Air intake connection

Remove/install coolant thermostat

P20.10-2204-09

3 Coolant thermostat housing

4 Bolt

5 Bolt

9 Seal

10 Coolant thermostat

6 Fitting

7 Rag

8 Coolant hose

Remove/install

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Notes on coolant

AH20.00-N-2080-01A

1

Drain coolant

Installation: Inspect cooling system around the fitting (6) for leaks.

AR20.00-P-1142FF

2

Remove air intake connection (2)

3

Remove engine intake air duct (1)

Seal opening on turbocharger using a suitable rag (7).

4

Loosen hose clamp on coolant hose (8) and detach coolant hose (8)

Collect escaping coolant in a suitable container.

5

Unscrew bolts (4, 5) and detach fitting (6) of coolant thermostat housing (3)

Installation: The rear bolt (5) can be tightened with the prescribed torque only from the bottom of the vehicle.

*BA20.10-P-1004-01T

6

Remove coolant thermostat (10) with seal (9) out of the coolant thermostat housing (3)

Installation: The bore (arrow) must point vertically upward during installation.

Clean sealing surfaces on fitting (6) and on coolant thermostat housing (3)

7

Install in the reverse order

Coolant pump, coolant thermostat

Number

Designation

Engine
122.9

BA20.10-P-1004-01T

Bolt, cover on coolant thermostat housing

Nm

22

Referenced documents