D20.10-A000-09
1 | Coolant pump | 5 | Coolant line | 11 | Clip | ||
2 | Coolant hose | 6 | Bolts | 12 | Clip | ||
3 | Coolant hose | 9 | Coolant hose | ||||
4 | Clip | 10 | Coolant hose |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on coolant | ||
| Remove/install | ||
1 | Remove exhaust gas turbocharger with exhaust manifold. | ||
2 | Remove poly-V-belt. | ||
3 | Release clamp (4, 11, 12) and remove coolant hoses (3, 9, 10). | Hose clamp pliers | |
4 | Remove coolant hose (2). | ||
5 | Remove screw/bolts (6). | Bolt, coolant pump to crankcase | |
Screw/bolt, coolant pump to timing case | |||
6 | Remove coolant pump (1). | Installation: Replace seal. | |
7 | Remove coolant line (5). | If a new coolant pump (1) is installed. | |
8 | Install in the reverse order | ||
| Check | ||
9 | Check engine cooling system for leak tightness. | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
10 | Perform engine test run; in this connection, check engine cooling system for proper operation and leak tightness. |
454 589 00 37 00
Hose clamp pliers
Referenced documents
- ah0000p500001a Notes on avoiding damage through contamination and foreign objects
- ah2000n208001a Notes on coolant
- ar0940d6036tsc Remove/install turbocharger with exhaust manifold
- ar1322d1202tsc Remove/install poly-V belt
- ar2000d1010tsc Inspect cooling system for leaks
- ar2020d7441tsc Remove/install coolant line
- ar2020p744101rq Open, close coolant line coupling
- as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.
- as4900z000101a Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust.