ar2020d7441tsc

Remove/install coolant line

Type ar · topic 20.20 · version 0100 · 2019-02-14

Applies to: Engine 274 in model 907

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.20 Radiator, coolant hoses — Series 907

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.13 Line/hose/valve — Series 907

Also applies to engines/gearboxes: 274 ***

AR20.20-D-7441TSC

Remove/install coolant line

29.01.2019

Engine

274 in model 907

Remove/install coolant line

D20.20-A002-08

1

Coolant line

4

Hose

2

Screw

5

Clip

3

Screw

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove/install

1

Drain off coolant.

AR20.00-D-1142TSC

2

Remove the catalytic converter.

AR49.20-D-0100TSC

3

Remove screw/bolt (2).

Screw/bolt, coolant line to coolant pump

*BA20.10-N-1003-01CA

4

Release clamp (5) and remove hose (4) from the coolant line (1).

Hose clamp pliers

*454589003700

5

Remove screw (3) from the coolant line bracket (1).

M6

*BA00.10-N-1002-01A

6

Remove coolant line (1) toward the rear.

Installation: Replace sealing ring.

7

Install in the reverse order

Check

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

8

Perform engine test run; in this connection, check engine cooling system for proper operation and leak tightness.

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

Coolant pump, coolant thermostat

Number

Designation

Engine 274 in model 907

BA20.10-N-1003-01CA

Screw/bolt, coolant line to coolant pump

Nm

10

Remove/install coolant line

454 589 00 37 00

Hose clamp pliers

Referenced documents