ar2010b1401d

Disassemble/assemble coolant pump

Type ar · topic 20.10 · version 0200 · 2016-02-12

Applies to: Cumbustion engine 457.9 with Vehicle 382.### #C, 382.### #D, 634.### #C, 634.### #D, 664.### #C, 664.### #D, 693.### #C, 693.### #D, 694.### #C, 694.### #D, 695.### #C, 695.### #D, 696.### #C, 696.### #D, 958.### #C, 958.### #DCumbustion engine 460.984 with Vehicle 934.### #R, 934.### #S

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat — Series 382 · Series 460 (models 984) · Series 634 · Series 664 · Series 693 · Series 694 · Series 695 · Series 696 · Series 934 · Series 958

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater — Series 382 · Series 460 (models 984) · Series 634 · Series 664 · Series 693 · Series 694 · Series 695 · Series 696 · Series 934 · Series 958

Also applies to engines/gearboxes: 457 9**

AR20.10-B-1401D

Disassemble/assemble coolant pump

12.02.16

Cumbustion engine 457.9 with Vehicle 382.### #C, 382.### #D, 634.### #C, 634.### #D, 664.### #C, 664.### #D, 693.### #C, 693.### #D, 694.### #C, 694.### #D, 695.### #C, 695.### #D, 696.### #C, 696.### #D, 958.### #C, 958.### #D

Cumbustion engine 460.984 with Vehicle 934.### #R, 934.### #S

Disassemble/assemble coolant pump

B20.10-0006-06

1 Flange

2 Lock ring

3 Integrated bearing shaft

4 Pump housing

5 Sliding seal

6 Impeller

7 Puller

8 Mandrel

9 Support bushing

Disassemble/assemble coolant pump

B20.10-0016-06

3 Integrated bearing shaft

4 Pump housing

5 Sliding seal

6 Impeller

10 Mandrel

11 Support mandrel

12 Mandrel

A Distance from impeller to pump case

Disassemble

1

Removing the coolant pump.

Engine 457.922/928/931

AR20.10-B-1271D

Engine 457.907/908/909/915/916/925/927/929/932

AR20.10-B-1271E

2

Remove the flange (1) with the puller (7)

*000589893300

3

Remove the snap-ring (2) from the pump housing (4).

4

Remove the integrated bearing shaft (3) from the impeller (6) and from the housing (4).

Press the integrated bearing shaft (3) with an appropriate mandrel.

*321589006300

5

Remove the sliding seal (5)

Check:

6

Check all components for damage and/or wear, replace if necessary.

Shaft diameter for the flange.

*BE20.10-B-1001-01F

Inside diameter of flange.

*BE20.10-B-1002-01F

Outside diameter of bearing.

*BE20.10-B-1003-01F

Diameter of bearing housing.

*BE20.10-B-1004-01F

Shaft diameter for impeller.

*BE20.10-B-1005-01F

Impeller diameter.

*BE20.10-B-1006-01F

Maximum impeller eccentricity.

*BE20.10-B-1010-01F

Assembling

7

Install the integrated bearing shaft (3) in the housing (4).

Press the bearing (3) supporting on the outside race.

*318589001500

8

Install the snap-ring (2) in the housing (4).

Danger!

Risk of injury on skin and eyes by handling heated or incandescent objects

Use protective gloves, clothes and glasses.

AS00.00-B-0002-01A

9

Uniformly heat up the flange (1).

Maximum temperature 80°C.

10

Install under pressure the flange (1) on shaft (3).

The flange must face the axle end.

In order not to damage the bearing, press-on the flange with the shaft resting on a flat surface.

11

Install a new sliding seal (5) with the driver (12).

Ensure the perfect seating of the seal, on the shaft and in the pump housing.

*352589081500

12

Under pressure, install the impeller (6) on shaft (3).

Support the end of the shaft (3), flange side, and press-on the impeller (6) until the assembly position (A) is obtained.

*BE20.10-B-1011-01F

Feeler gauge.

13

Check coolant pump shaft operating smoothness

Turn the pump shaft, at the flange.

14

Install the coolant pump

Engine 457.922/928/931

AR20.10-B-1271D

Engine 457.907/908/909/915/916/925/927/929/932

AR20.10-B-1271E

Inspection and setting data of coolant pump

Número

Denominação

Engine 457.9

BE20.10-B-1001-01F

Shaft diameter for the hub

mm

25,048...25,061

BE20.10-B-1002-01F

Inside diameter of hub

mm

24,995...25,008

BE20.10-B-1003-01F

Outside diameter of the bearing

mm

54,981...54,994

BE20.10-B-1004-01F

Diameter of bearing housing

mm

54,930...54,960

BE20.10-B-1005-01F

Shaft diameter for the impeller

mm

15,045...15,056

BE20.10-B-1006-01F

Diameter of pump impeller

Inside

mm

15,000...15,018

Outside

mm

124...125

BE20.10-B-1010-01F

Maximum out-of-round of impeller

mm

0,15

BE20.10-B-1011-01F

Distance from the impeller and the case

mm

0,6...1,0

Disassemble/assemble coolant pump
Disassemble/assemble coolant pump
Disassemble/assemble coolant pump
Disassemble/assemble coolant pump

000 589 89 33 00

Puller

321 589 00 63 00

Pressure piece

318 589 00 15 00

Mandrel

352 589 08 15 00

Mandrel

Referenced documents