ar2000b1010a

Inspect cooling system for leaks

Type ar · topic 20.00 · version 0102 · 2019-10-25

Applies to: Engine 612 in model 979.013/016 Engine 904 in model 979.046/048 Engine 904.925 Engine 904.965 Engine 924 in model 979.0

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 904 · Series 979 (models 0**, 013, 016, 046, 048)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 904 · Series 979 (models 0**, 013, 016, 046, 048)

Also applies to engines/gearboxes: 612 ***, 924 ***

AR20.00-B-1010A

Inspect cooling system for leaks

24.10.2019

Engine

612 in model 979.013/016

Engine

904 in model 979.046/048

Engine

904.925

Engine

904.965

Engine

924 in model 979.0

Inspect cooling system for leaks

1

Supply mouth cap

2

Equalizing tank

3

Tightness checking device

3.1

Intake connection, quick coupler

3.2

Discharge valve

3.3

Inlet pressure regulator

B20.00-0007-11

Check

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

1

Remove the filling nozzle cap (1) of the compensation reservoir (2)

2

Actuate the heat control, putting it in the opened position

Vehicle equipped with heating system.

3

Check the coolant level

.

AP20.00-B-2010B

Reestablish if necessary.

4

Install the tightness tester (3) in the reservoir supply mouth (2)


Mount the tester,
in such a way that it stays firmly fastened in the mouth.

Tester

*001589832100

5

Connect a compressed air line to the intake connection (3.1) of the tightness tester (3)

The compressed air line must be equipped with an open and shut control valve.

6

Submit the system to a pressure of 1.0 bar, controlling it by the intake pressure regulator (3.3)

When the pressure in the system reaches the check value (1.0 bar), interrupt the air feed, closing the compressed air line control valve.

7

Check the tightness of the system, paying attention to the pressure stability, shown in the manometer of the tightness tester (3)

If a pressure drop is shown in the manometer of the tightness tester (3), check for leaks the engine, the water pump, the hoses, tubes, connections, radiator, expansion tank of the heating and cooling system.

8

Depressurize the system through the discharge valve (3.2) and remove the tightness tester (3)

Disconnect the compressed air line from the intake connection (3.1).

Tester

*001589832100

9

Correct eventual leaks in the heating and cooling system

Re-tighten the clamps and replace them. Replace the hoses or tubes. Repair or replace the radiator, water pump, expansion tank and correct engine leaks.

10

Install the filling nozzle cap (1) of the compensation reservoir (2)

.

AP20.00-B-2010B

If necessary, reestablish the coolant level.

Inspect cooling system for leaks

001 589 83 21 00

Tester

Referenced documents