ar1540l5032vb

Remove and install generator

Type ar · topic 15.40 · version 0101 · 2012-02-22

Applies to: ENGINE 166.961 /991 in MODEL 414.700

Where it sits

Function group 1 Engine › 15 Electrical system - engine › 15.40 Generator — Series 166 (models 961, 991) · Series 414 (models 700)

EinPAS 25 On-board/network/multifunction › 25.20 On-board electrical system › 25.20.30 Alternator — Series 166 (models 961, 991) · Series 414 (models 700)

AR15.40-L-5032VB

Remove and install generator

14.2.12

ENGINE 166.961 /991 in MODEL 414.700

Remove and install generator

P15.40-0219-06

1 Electric cable circuit 30 (B+)

2 Electric cable circuit 61 (D+)

3 Nut

4 Protection against accidental contact

5 Torx bolt

G2 Generator

Remove/install

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery ground line

Do not connect quiescent current retention unit.

AR54.10-P-0003A

Notes on battery

All models

AH54.10-P-0001-01A

2

Remove right front engine compartment panel

Engine compartment paneling is attached by three self-tapping screws.

3

Remove poly V-belt

AR13.22-L-1202VA

4

Detach refrigerant compressor at vehicle floor and tie up at vehicle floor with refrigerant lines connected

Only models fitted with air conditioning (code H06).

AR83.55-L-5300VA

5

Detach alternator (G2) and take down and out with electric

cables (1, 2) connected

*BA15.40-P-1004-01B

6

Disconnect electric cables (1, 2) at generator (G2)

Terminal 30

*BA15.40-P-1002-01B

Circuit 61

*BA15.40-P-1001-01B

7

Install in the reverse order

Generator

Number

Designation

Engine 166.961/
991

BA15.40-P-1001-01B

Cable to generator circuit D+

Nm

8

BA15.40-P-1002-01B

Cable to generator circuit B+

Nm

18

BA15.40-P-1004-01B

Bolt of generator to carrier

Nm

20

Referenced documents