Remove/install AdBlue tank

AR14.40-D-2014SA

Remove/install AdBlue tank

28.06.2019

Engine

642 in model 906.1/2

with code MH1 (Low-emission engine EPA 10/CARB)

except code KP2 (AdBlue tank, 12 l, in the engine compartment)

Engine

642 in model 906.1/2

with code MH3 (Low-emission engine EPA 13/CARB)

except code KP2 (AdBlue tank, 12 l, in the engine compartment)

Modification notes

14.08.2015

AdBlue® container and filler line

BF14.40-N-1001-01A

14.08.2015

Perform an engine test run and check connections on AdBlue® container (1) for leaktightness, added

Operation step 13

Shown on model 906.111

1

AdBlue® tank

2

Cap

3

Nuts

4

Tensioning straps

5

Mounting consoles

Shown on model 906.111

1

AdBlue® tank

6

Electrical connectors

7

AdBlue® injection line

M89

AdBlue® delivery pump

 Warning

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

 

Remove/install

1

Lift/jack up vehicle

AR00.60-D-1000H

2

Unscrew nuts (3) on tensioning straps (4) of AdBlue® container (1)

 Do not adjust jam nuts.

 Installation: Pay attention to correct position of anti-chafe bands on tensioning straps (4).

 Nut/bolt, mounting console for AdBlue® container to frame

*BA14.40-N-1001-02G

3

Support AdBlue® container (1)



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B



000 588 10 62 00 Support plate

WS26.00-P-3309B

 Underlay with suitable wooden blocks.

4

Push the AdBlue® container (1) outwards until the cap (2) is accessible


Secure AdBlue® container (1) against falling down.
Damage can occur to the connections otherwise and come on AdBlue® container (1).

5

Remove cap (2)

6

Separate Electrical connections (6)

7

Disconnect AdBlue® injection line (7) at the AdBlue® delivery pump (M89)


Do not use a tool to unlock or detach the AdBlue® injection line (7).
Damage can occur to the lock otherwise.

 Press the connector of the AdBlue® injection line (7) against the connection for the AdBlue® delivery pump (M89), press both catch hooks together at the same time and carefully detach the connector.

8

Clean connection immediately and close off with clean stop plugs

 Record plug

*129589009100

9

Remove AdBlue® container (1) from the mounting consoles (5)

10

Drain AdBlue® tank (1)

When replacing the AdBlue container (1).



000 588 01 71 00 Extraction pump

WS14.00-P-0013B

 Installation: Fill with new AdBlue®.

 AdBlue® container and filler line

*BF14.40-N-1001-01A

11

Install in the reverse order

12

Attach diagnostic system and reset the calculated fill level of the AdBlue® tank (1)



AD00.00-D-2000-04SD

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

13

Perform an engine test run and check connections on AdBlue® tank (1) for leaktightness

 Exhaust aftertreatment, BlueTec

Number

Designation

Engine 642, 651 in model 906

BA14.40-N-1001-02G

Nut/bolt, mounting console for AdBlue® container to frame

Nm

56

 Filling capacity for BlueTEC (SCR) diesel exhaust treatment

Number

Designation

Engine 642 in model 906.1/2
with code MH1 (Low-emission engine EPA 10/CARB)
except code KP2 (AdBlue tank, 12 l, in the engine compartment)
Engine 642 in model 906.1/2
with code MH3 (Low-emission engine EPA 13/CARB)
except code KP2 (AdBlue tank, 12 l, in the engine compartment)

BF14.40-N-1001-01A

AdBlue® container and filler line

Filling capacity - initial filling

Liter

 23

Sheet

BB00.40-P-0352-01A