ar1310d582001a

Disassemble/assemble air compressor (electric)

Type ar · topic 13.10 · version 0100 · 2008-04-01

Applies to: MODEL 905.6

Where it sits

Function group 1 Engine › 13 Air compressor, belt drives › 13.10 Air compressor — Series 905 (models 6**)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.35 Compressed-air system › 21.35.35 Compressor — Series 905 (models 6**)

AR13.10-D-5820-01A

Disassemble/assemble air compressor (electric)

Air compressor

Number

Designation

Model 905

BA13.10-N-1006-01B

Cylinder head bolt to air compressor (parking brake)

Nm

10

BA13.10-N-1007-01B

Air filter housing/cap bolt to air compressor (parking brake)

Nm

5

BA13.10-N-1008-01B

Conrod bolt to air compressor crankshaft (parking brake)

Nm

10

Disassemble/assemble air compressor (electric)

D13.10-0007-01

1 Remove bolts (14), .

2 Remove cylinder heads (13, 17).

Installation: Clean sealing surfaces.

Disassemble/assemble air compressor (electric)

D13.10-0008-11

3 Remove seal rings (11, 18) from cylinder heads.

Installation: Clean the groove for the seal rings. Install new seals.

4 Pull cylinder heads (13, 17) apart, take off the connecting pipe (15) and remove seal rings (16).

Installation: Install new sealing rings (16).

5 Remove insert (10) and seal (19) from air compressor (M57).

Installation: Pay attention to the installation position of insert (10) and seal (19). Replace insert (10) and seal (19).

Disassemble/assemble air compressor (electric)

D13.10-0009-01

6 Take off seal (12).

Installation: Clean sealing surface. Replace seal (12) and seal ring (9).

Disassemble/assemble air compressor (electric)

D13.10-0012-11

7 Remove circlips (28) from cylinder heads (13, 17).

8 Take off caps (29), remove valve springs (30) and valves (31).

If the caps (29) are stuck, a punch can be used to drive the valves (31), valve springs (30) and caps (29) out of the cylinder heads through the holes (arrows).

Disassemble/assemble air compressor (electric)

D13.10-0010-01

9 Unscrew bolts (5) and remove the complete air filter housing (4) .

Installation: Check the filter and replace if necessary. Clean the air filter housing (4). Replace compression ring (3). Pay attention to the installation position of air filter housing (4).

Disassemble/assemble air compressor (electric)

D13.10-0013-11

10 Block the crankshaft.

To block the crankshaft, use a 6 mm offset Allen wrench
or offset Torx wrench T30

11 Unscrew bolt (2) and remove along with fitting sleeve (1), .

Installation: Replace bolt (2).

12 Pull piston (with conrod) (6) upward along with cylinder liner (8) to remove.

Installation: Replace piston (with conrod) (6) and cylinder liner (8).

13 Remove spring washer (7) from cylinder.

Installation: Replace spring washer (7).

Disassemble/assemble air compressor (electric)

D13.10-0011-01

14 Unscrew bolts (27) .

15 Pierce cap (26) with a screwdriver and tip out of air compressor (M57).

Installation: Replace cap (26) and seal ring (25).

Disassemble/assemble air compressor (electric)

D13.10-0014-11

16 Block the crankshaft.

17 Unscrew bolt (24) and remove along with fitting sleeve (23), .

Installation: Replace bolt (24).

18 Pull piston (with conrod) (22) upward along with cylinder liner (20) to remove.

Installation: Replace piston (with conrod) (22) and cylinder liner (20).

19 Remove spring washer (21) from cylinder.

Installation: Replace spring washer (21).

20 Assemble in the reverse order.