ar0941b6817d

Remove/install charge air cooler

Type ar · topic 09.41 · version 0100 · 2016-02-12

Applies to: Cumbustion engine 475 with Vehicle 695.034, 695.051Cumbustion engine 476 with Vehicle 695.024, 695.052

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.41 Charge air pipe/charge air cooling — Series 695 (models 024, 034, 051, 052)

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.45 Charge air cooler — Series 695 (models 024, 034, 051, 052)

Also applies to engines/gearboxes: 475 ***, 476 ***

AR09.41-B-6817D

Remove/install charge air cooler

12.02.16

Cumbustion engine 475 with Vehicle 695.034, 695.051

Cumbustion engine 476 with Vehicle 695.024, 695.052

Remove/install charge air cooler
Remove/install charge air cooler

B09.41-0042-01

B09.41-0043-01

1 Fastening bolts at left and right sides - top part

2 After-cooler

3 Flexible inlet hose (red)

4 Flexible outlet hose (black)

5 Fastening bolts of the after-cooler at left and right sides of vehicle - bottom part

Remove and install

Danger!

Risk of personal and material damages when starting the engine with the gearbox shifted in gear. Risk of personal damage when working with the engine heated-up and running.

Be sure the gearbox is in neutral. Utilize appropriate clothes and pay attention to engine moving and heated-up parts.

AS00.00-B-0005-01A

All plastic clamps cut-off during removal are to be replaced at assembly.

1

Turn-off battery master switch or disconnect the battery negative lead.

Loosen the lead bolt on the side rail avoiding removal on the poles.

2

Tilt the engine hood.

AR88.40-B-1000A

3

Remove the flexible hoses (3 and 4) inlet (red) and outlet (black).

Check the hoses and clamps and if necessary, replace them.

*BA09.41-B-1001-01C

4

Remove the bolts (1 and 5) fastening the after-cooler.

*BA20.20-B-1004-02B

5

Remove the after-cooler (2).

Installing: Check the after-cooler for damages and tightness, and if necessary, clean it or replace it.

Before installing the after-cooler check if the cooling system is in perfect conditions. If necessary clean or replace the radiator.

6

Install in reverse order.

Charge air pipe/charge air cooling

Número

Denominação

Engine 475.9; 476.9

BA09.41-B-1001-01C

Input and output supercharging and post-cooler air pipe clamps

Nm

9

Engine radiator, coolant hoses and lines

Número

Denominação

Engine 475.9; 476.9

BA20.20-B-1004-02B

After-cooler fastening to the radiator

M8

Nm

30

Referenced documents