ar0940d6020a

Remove/install turbocharger

Type ar · topic 09.40 · version 0105 · 2009-01-13

Applies to: ENGINE 602.980 in MODEL 901, 902, 903, 904

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — Series 602 (models 980) · Series 901 · Series 902 · Series 903 · Series 904

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.51 Exhaust gas turbocharger — Series 602 (models 980) · Series 901 · Series 902 · Series 903 · Series 904

AR09.40-D-6020A

Remove/install turbocharger

16.12.08

ENGINE 602.980 in MODEL 901, 902, 903, 904

Remove/install turbocharger

D09.40-0057-09

1 Hexagon bolt

2 Heat shield

3 Hexagon nuts

4 Venting hose

5 Air intake hose

6 Pressure oil line

6a Banjo bolt

6b Sealing rings

7 Exhaust pipe

8 Exhaust pipe bracket

9 Charge air hose

10 Nut

11 Turbocharger

12 Gasket

13 Allen head bolts

14 Return flow pipe

15 Sealing ring

16 Return flow pipe

17 Sealing ring

18 Vacuum cell

21 Copper hexagonal nuts

22 Holder, turbocharger to alternator carrier

Remove/install

1

Detach connections at turbocharger (11)

AR09.40-D-6020-02A

*BA09.40-N-1008-01A

2

Remove holder (8) on exhaust pipe (7)

3

Unscrew exhaust pipe (7) on turbocharger (11)

Installation: Replace self-locking bolts and nuts.

*BA49.10-N-1002-01B

4

Unbolt support (22) of turbocharger to carrier of alternator

Installation: Replace copper hexagonal nut on turbocharger (11)

5

Disconnect turbocharger (11) from the exhaust manifold at the flange

6

Install in the reverse order

Turbocharger

Number

Designation

Engine 602.980

BA09.40-N-1001-01A

Nut, turbocharger to exhaust manifold

Nm

25

BA09.40-N-1008-01A

Attachment for heat shield to turbocharger

Nm

9

Exhaust system

Number

Designation

Engine
602.980

BA49.10-N-1001-01B

Flange connection for front exhaust system - exhaust manifold

Nm

-

BA49.10-N-1002-01B

Flange connection for front exhaust system - turbocharger

Nm

23

Referenced documents