ar0940d1002we

Remove/install aneroid capsules on turbocharger

Type ar · topic 09.40 · version 0103 · 2019-10-17

Applies to: Engine 651 in model 900 Engine 651.955/957 in model 906

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — Series 651 · Series 900 · Series 906

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.31 Actuator motor/actuator/cylinder — Series 651 · Series 900 · Series 906

AR09.40-D-1002WE

Remove/install aneroid capsules on turbocharger

02.10.2019

Engine	651 in model 900
Engine	651.955/957 in model 906

Modification notes

02.10.2019	Operation step "Attach/remove hand vacuum pump," added	Operation steps 9, 15	AR09.40-D-1002-01WE
02.10.2019	Repair materials address changed to BR00.45-Z-1027-07A	Operation step 16	AR09.40-D-1002-01WE
02.10.2019	Operation step "Attach/remove hand vacuum pump," added	Operation steps 9, 15	AR09.40-D-1002-03WE
02.10.2019	Repair materials address changed to BR00.45-Z-1027-07A	Operation step 16	AR09.40-D-1002-03WE
02.10.2019	Repair materials address changed to BR00.45-Z-1027-07A	Operation steps 3, 4

Remove/install aneroid capsules on turbocharger

1	Boost pressure control flap aneroid capsule
2	Wastegate aneroid capsule

D09.40-0095-06

 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 	Remove/install
1	Remove air intake pipe.		AR09.10-D-8131WE
2	Remove coolant expansion reservoir and place away from the working area.	When removing the wastegate diaphragm capsule (2).
		Remove/install expansion reservoir	AR20.30-D-4950SD
		 To do this, disconnect the electrical connector of the coolant fill level sensor and remove the coolant expansion reservoir. Do not suction off the coolant and do not remove the coolant hoses.
3	Remove boost pressure control flap diaphragm capsule (1).		AR09.40-D-1002-01WE
		 Vacuum unit fastening nut on bracket/turbocharger	*BA09.40-N-1009-01R
		"Yellow" locking paint	*BR00.45-Z-1027-07A
		 Hand vacuum pump	*001589732100
4	Remove wastegate aneroid capsule (2).		AR09.40-D-1002-03WE
		 Vacuum unit fastening nut on bracket/turbocharger	*BA09.40-N-1009-01R
		"Yellow" locking paint	*BR00.45-Z-1027-07A
		 Hand vacuum pump	*001589732100
5	Install in the reverse order.

 Turbocharger

Number	Designation			Engine 651 in model 900	Engine 651 in model 906
BA09.40-N-1009-01R	Vacuum unit fastening nut on bracket/turbocharger	M6	Nm	9	9

Remove/install aneroid capsules on turbocharger

001 589 73 21 00

Hand vacuum pump

Repair materials

Number	Designation	Order number
BR00.45-Z-1027-07A	"Yellow" locking paint	Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel.: +49 711 381607 Fax. +49 711 383092

Referenced documents

ar0910d8131we Remove/install air intake pipe
ar0940d100201we Remove/install aneroid capsule for boost pressure control flap
ar0940d100203we Remove/install aneroid capsule for wastegate valve
ar2030d4950sd Remove/install expansion reservoir
as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.