ar0761p1401svk

Remove/install throttle valve actuator

Type ar · topic 07.61 · version 0201 · 2010-03-10

Applies to: ENGINES 112.960 in MODEL 170.466 ENGINES 112.961 in MODEL 203.065 /265 ENGINES 113.992 in MODEL 230.474 ENGINES 113.990 in MODEL 211.076 /276 ENGINES 113.991 in MODEL 215.374, 220.074 /174 ENGINES 113.995 in MODEL 230.472

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.61 ME fuel injection/ ignition system — Series 170 (models 466) · Series 203 (models 065, 265) · Series 211 (models 076, 276) · Series 215 (models 374) · Series 220 (models 074, 174) · Series 230 (models 472, 474)

EinPAS 15 Engine › 15.45 Engine management › 15.45.31 Actuator motor/actuator/mixture controller — Series 170 (models 466) · Series 203 (models 065, 265) · Series 211 (models 076, 276) · Series 215 (models 374) · Series 220 (models 074, 174) · Series 230 (models 472, 474)

Also applies to engines/gearboxes: 112 960, 112 961, 113 990, 113 991, 113 992, 113 995

AR07.61-P-1401SVK

Remove/install throttle valve actuator

9.3.10

ENGINES 112.960 in MODEL 170.466

ENGINES 112.961 in MODEL 203.065 /265

ENGINES 113.992 in MODEL 230.474

ENGINES 113.990 in MODEL 211.076 /276

ENGINES 113.991 in MODEL 215.374, 220.074 /174

ENGINES 113.995 in MODEL 230.472

Remove/install throttle valve actuator

P07.51-2083-09

Shown on engine 113.990

2 Air cleaner housing

3 Crankcase ventilation hose

4 Fitting

10 Bolts

M16/6 Throttle valve actuator

5 Intake lines

6 Catches

7 Plug connection

8 Connector

9 Plug connection

Modification notes

11.8.08

Perform default initialization - added

Operation step 7

Remove/install

1

Remove top engine cover

Pull top engine cover (2) upwards at both air filter housings and at bracket.

2

Remove air filter housing (2).

When removing air filter housing (2), make sure that the intake lines (5) are not twisted. If the air filter housing (2) is removed incorrectly, the steel ring in the intake line (5) can become deformed and work itself loose when the engine is running.

AR09.10-P-1150SVK

Carefully lift air filter housing (2) and remove crankcase ventilation hose (3) from fitting (4) on intake line (5).

Installation: Ensure that catches (6) do not break off when fitting onto the throttle valve actuator (M16/6). The catches (6) can be sucked in by the engine and causes engine damage.

Installation: Moisten sealing ring and throttle valve actuator (M16/6) with liquid lubricant.

Lubricant paste

*BR00.45-Z-1002-06A

3

Disconnect connector (7) from throttle valve actuator (M16/6)

The throttle valve actuator (M16/6) plug (8) must not be removed, because it is bonded. The connectors (7, 9) for the throttle valve actuator (M16/6) and for the air recirculation flap actuator are identical and can therefore be swapped. The wiring harness of the throttle valve actuator (M16/6) is marked with blue insulation tape (arrow). If this is not the case, mark the wiring harness before disconnecting the connector (7).

Installation: Always apply contact fluid to the pins of the electrical connector (7).

Contact fluid

*BR00.45-Z-1001-14A

4

Remove bolts (10) for throttle valve actuator (M16/6)

*BA07.61-P-1001-01A

5

Remove the throttle valve actuator (M16/6)

Installation: Use new seal.

6

Install in the reverse order

7

Perform default initialization

After throttle valve actuator valve is replaced (M16/6).

Connect STAR-DIAGNOSIS and select menu item for control unit adaptations in ME control unit.

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

ME-SFI [ME] gasoline injection and ignition system

Number

Designation

Engines
112, 113

BA07.61-P-1001-01A

Bolt on throttle valve actuator

Nm

10

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-06A

Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00

A 000 989 01 60

BR00.45-Z-1001-14A

Contact fluid

A 008 989 55 71

Referenced documents