Fill fuel low-pressure circuit on engine with filling unit

AR07.16-W-1007-02NB

Fill fuel low-pressure circuit on engine with filling unit

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A



000 588 00 71 00 Pump

WS47.00-N-0018B

Engine

934.9, 936.9

Fuel filter module without fuel filling valve

Modification notes

05.01.2016

Reference to filling unit 000 588 00 71 00 pump, added.

Operation step 6

WS47.00-N-0018B

 Fuel filter

Number

Designation

Engine 934.9

Engine 936.9

BA47.20-N-1011-02P

Screw plug to fuel filter module

M141.5

Nm

25

25

 Fuel filter

Number

Designation

Engine 934.9

Engine 936.9

BA47.20-N-1013-02P

Adapter with test connection to fuel filter module

Nm

15

15

1

Clean area around the fuel filler neck on fuel tank (5).

2

Open cap at fuel tank (5).

3

Clean engine in the area of screw plug (2) on fuel filter module (1).

4

Remove screw plug (2) on fuel filter module (1).

5

 Attach adapter (3) with sealing ring to fuel filter module (1)   .

6

Connect plug coupling (4.1) of hose (4.2) from "Outlet" connection of filling unit (4) to  adapter (3).

7

Insert hose (4.3) from "Inlet" connection of filling unit (4) into fuel filler neck.

 If a filter screen is installed in the fuel filler neck, this must be removed.

8

Press on flap in fuel filler neck and insert hose (4.3) into fuel tank (5) until suction opening of hose (4.3) is below the fuel level.

9

Attach filling unit (4) to a power supply and switch on filling unit (4).

 Pay attention to manufacturer's operating instructions.

10

Observe pressure gauge (4.4) on filling unit (4).

 The filling unit (4) switches off automatically after reaching the maximum filling pressure (4.0 bar) and then on again after a short time.

11

Cut out filling unit (4) after a waiting time of about 30 s.

12

Start engine within about 5 s at the engine start and engine stop button; allow to run in neutral.

 If the engine does not run or does not achieve an increased engine speed, switch on the filling unit (4) and repeat the filling process.

13

Switch off engine.

14

Remove filling unit (4) and hoses (4.2, 4.3).

15

 Remove adapter (3) on fuel filter module (1).

16

Tighten down screw plug (2) on fuel filter module (1).  .

 Replace sealing ring.

17

Close cap on fuel tank (5).