ar0703s6830a

Removing and installing injection nozzles

Type ar · topic 07.03 · version 0105 · 2006-07-26

Applies to: ENGINE 601 in MODEL 638

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 601 · Series 638

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 601 · Series 638

AR07.03-S-6830A

Removing and installing injection nozzles

9.2.95

ENGINE 601 in MODEL 638

Removing and installing injection nozzles

S07.10-2000-06

1 Leak fuel pipe

2 Sealing plug

3 Injector

4 Nozzle disc

5 Injection pipes

6 Engine vent pipe (Engine 601.942)

7 Support

Removing, installing

1

Remove the mix chamber

AR09.20-S-1320A

2

Disconnect the engine vent pipe (6) in the vent tube and turn to one side

Engine 601.942

3

Disconnect the leak fuel pipe (1) and the sealing plug (2) in the injector of the 4th cylinder

*WH58.30-Z-1004-02A

4

Unhook the support (7)

5

Remove the injection pipes (5) from the injectors and in the injection pump and turn to one side

Do not deform the injection pipes!

AR07.12-S-9230A

6

Remove the injectors (3)

*001589650900

*BA07.11-N-1001-01A

Test the injectors before installing them again, if necessary

AR07.03-S-6712A

repair

AR07.03-S-6752A

or replace

7

Withdraw the nozzle disc (4)

Replace the nozzle disc (4), pay attention to the installation position (dishing downwards)

8

Installation in reverse order

9

Check leaktightness

Diesel injection system in general

Number

Name

Engine 601.942 601.970

BA07.11-N-1001-01A

Injector in cylinder head

Nm

40

Removing and installing injection nozzles

001 589 65 09 00

Socket

Commercially available tools

Number

Designation

WH58.30-Z-1004-02A

Special pliers for assembling leakage fuel hoses,

Firma Knipex D-42349 Wuppertal

Referenced documents