Remove/install fuel distributor with injection valves (ME-SFI) · ar0703p1451aa · Mercedes-Benz WIS

AR07.03-P-1451AA

Remove/install fuel distributor with injection valves (ME-SFI)

9.3.10

ENGINE 112.922 in MODEL 220.063 /163

ENGINE 112.944 in MODEL 220.065 /165

ENGINE 113.941 in MODEL 220.070 /170

ENGINE 113.960 in MODEL 215.375, 220.075 /175

ENGINE 112.912 in MODEL 203.061 /261, 209.361 /461

ENGINE 112.946 in MODEL 203.064 /264

ENGINE 112.947 in MODEL 170.465

ENGINE 112.960 in MODEL 170.466

ENGINE 113.963 in MODEL 230.475

ENGINE 113.968 in MODEL 209.375 /475

ENGINE 112.913 in MODEL 211.061 /261

ENGINE 112.949 in MODEL 211.065 /265

ENGINE 113.967 in MODEL 211.070 /270

ENGINE 113.992 in MODEL 230.474

ENGINE 113.987 in MODEL 209.376 /476

ENGINE 112.955 in MODEL 209.365 /465

ENGINE 112.916 in MODEL 203.081 /281

ENGINE 112.953 in MODEL 203.084 /284

ENGINE 113.990 in MODEL 211.076 /276

ENGINE 113.991 in MODEL 215.374, 220.074 /174

ENGINE 112.973 in MODEL 230.467

ENGINE 112.972 in MODEL 220.067 /167

ENGINE 112.975 in MODEL 220.087 /187

ENGINE 113.948 in MODEL 220.083 /183

ENGINE 113.966 in MODEL 220.084 /184

ENGINE 112.961 in MODEL 203.065 /265

ENGINE 112.917 in MODEL 211.080 /280

ENGINE 112.954 in MODEL 211.082 /282

ENGINE 113.969 in MODEL 211.083 /283

ENGINE 113.988 in MODEL 203.076 /276

ENGINE 113.989 in MODEL 171.473

ENGINE 113.995 in MODEL 230.472

Remove/install fuel distributor with injection valves (ME-SFI)

P07.40-0217-06

Shown on engine 112

1/1 Service valve

1/4 Bolt

2/1 Resonance housing

17 Fuel distributor

17/1 Bolts

17/2 Feed line

Y62 Fuel injection valves

 	Remove/install
 Danger!	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel	No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Remove cover on front side of engine	Model 211, 215, 220, 230.475
2.1	Remove engine cover with integrated air filter	Except model 170.466 Model 171.473, Model 203.065 /265 /076 /276 Model 209.376/476 as of 24.4.04 Model 211.076 /276, Model 215.374, Model 220.074 /174, Model 230.472 /474
		 The air filter is integrated in the engine cover. Remove engine cover or air filter by pulling it vertically up and off the cylinder head covers.
2.2	Remove air filter housing	Model 170.466 Model 203.065 /265 Model 211.076 / 276 Model 215.374 Model 220.074 / 174 Model 230.472 /474	AR09.10-P-1150SVK
		Model 171.473 Model 203.076 /276 Model 209.376/ 476 as of 24.4.04	AR09.10-P-1150AC
3	Take off resonance housing (2/1)	Vehicles with air filter located on the engine side
4	Remove plastic cover	 Remove bolt (1/4).
5	Detach the engine wiring harness from the fuel distributor (17)	Model 211
6	Remove throttle valve actuator	Engine 112.960 /961, 113.990 /991 /992 /995	AR07.61-P-1401SVK
7	Release fuel pressure via service valve (1/1)	 Make sure to collect fuel.
		 Pressure hose	*119589046300
8	Detach feed line (17/2)	 Make sure to collect fuel.
		 Disconnect fuel feed line at fuel distributor	*BA07.52-P-1001-01A
9	Disconnect electrical connectors at fuel injection valves (Y62)
10	Remove top charge air distributor	Engine 112.960 /961, 113.990 /991 /992 /995	AR09.41-P-1320SVK
11.1	Remove bolts (17/1) and lift fuel distributor (17) and fuel injection valves (Y62) off the intake manifold	Except engine 112.960 /961, 113.990 /991 /992 /995
		 Installation: Check O-rings for damage and replace if necessary. Coat with lubricating paste before inserting.
		 Bolt, fuel distributor to intake manifold	*BA07.52-P-1002-01A
		Lubricant paste	*BR00.45-Z-1002-06A
11.2	Remove bolts (17/1) and lift fuel distributor (17) and fuel injection valves (Y62) off the lower section of the charge air distributor	Engine 112.960 /961, 113.990 /991 /992 /995  Installation: Check O-rings for damage and replace if necessary. Coat with lubricating paste before inserting.
		 Bolt, fuel distributor to bottom part of charge air distributor	*BA07.52-P-1003-01A
		Lubricant paste	*BR00.45-Z-1002-06A
	Checking
12	Check fuel injection valves (Y62) with STAR DIAGNOSIS
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		If necessary: 
		Remove/install injection valves.	AR07.03-P-6520A
13	Install in the reverse order

 Fuel distributor

Number	Designation		Engine 112 except 112.945/951/ 960/961	Engine 112.960/ 961 AMG	Engine 113.992/ 993/995	Engine 113.990/ 991


BA07.52-P-1001-01A	Fuel feed line to fuel distributor	Nm	38	35	38	38
BA07.52-P-1002-01A	Bolt, fuel distributor to intake manifold	Nm	10	-	-	10
BA07.52-P-1003-01A	Bolt, fuel distributor to bottom part of charge air distributor	Nm	-	9	9	9

 Fuel distributor

Number	Designation		Engine 113.940/941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/964/965/ 966/967/968/ 969/971/980/ 981/982/984/ 986/988	Engine 113.987	Engine 113.989


BA07.52-P-1001-01A	Fuel feed line to fuel distributor	Nm	38	38	38
BA07.52-P-1002-01A	Bolt, fuel distributor to intake manifold	Nm	10	10	-
BA07.52-P-1003-01A	Bolt, fuel distributor to bottom part of charge air distributor	Nm	-	9	-

119 589 04 63 00

Pressure hose

Repair materials

Number	Designation	Order number
BR00.45-Z-1002-06A	Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00	A 000 989 01 60

Referenced documents

ad0000p200004a
ad0000p200004a Connect STAR DIAGNOSIS and read out fault memory
ar0703p6520a Remove/install injection valves (ME-SFI)
ar0761p1401svk Remove/install throttle valve actuator
ar0910p1150ac Removing/installing air cleaner housing
ar0910p1150svk Remove/install air filter housing
ar0941p1320svk Remove/install top charge air distributor
as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.