ar0703p1450v

Remove fuel distributor with injection valves

Type ar · topic 07.03 · version 0202 · 2010-03-09

Applies to: ENGINES 271 in MODEL 171

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 171

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 171

Also applies to engines/gearboxes: 271 ***

AR07.03-P-1450V

Remove fuel distributor with injection valves

9.3.10

ENGINES 271 in MODEL 171

Remove fuel distributor with injection valves

P07.03-2074-08

1 Fuel feed line

2 Fuel distributor

3 Engine wiring harness

4 Intake manifold

8 Sealing ring

9 Engine cover

Y62 Fuel injection valves

5 Bolts

6 Connector

7 Bolts

Modification notes

15.2.08

Engine cover installation notes; inserted

Step 3

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Open engine hood

AR88.40-P-1000V

2

Remove air filter housing

AR09.10-P-1150V

3

Pull engine cover (9) upwards off the cylinder head cover

When placing the engine cover (9), ensure that the seal is correctly seated at the oil filler neck. The seal should not be pressed down by the engine cover (9), but must lie against the engine cover (9).

Installation: Only install engine cover (9) after engine test run.

4

Reduce fuel pressure through service valve

AR07.03-P-1460-01V

*119589046300

5

Detach fuel feed line (1) from fuel distributor (2)

Collect escaping fuel.

*BA07.52-P-1002-01B

6

Detach engine wiring harness (3) from intake manifold (4); to do this, unscrew bolts (5)

7

Unlock the plug (6) on the fuel injection valves (Y62) and remove

8

Remove bolts (7)

*BA07.52-P-1001-01B

9

Pull fuel distributor (2) together with fuel injection valves (Y62) evenly off the cylinder head

Installation: Replace sealing rings (8) and wet slightly with liquid lubricant.

Lubricant paste

*BR00.45-Z-1002-06A

10

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Carry out engine test run and check fuel system for leaks

Fuel distributor

Number

Designation

Engine
271.9

BA07.52-P-1001-01B

Bolt connecting fuel distributor to cylinder head

Stage 1

Nm

14

Stage 2

°

-

BA07.52-P-1002-01B

Fuel feed line to fuel distributor

Nm

24

Remove fuel distributor with injection valves

Pressure hose

119 589 04 63 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-06A

Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00

A 000 989 01 60

Referenced documents