P07.03-2181-09
1 Vacuum hose
2 Fuel distributor
3 Connector
7 Fuel return line
8 Clamp
4 Bolt
5 Fuel pressure regulator
6 Fuel pipe
P07.03-2183-04
2 Fuel distributor
5 Fuel pressure regulator
9 Fuel pipe
Y62/1 Cylinder 1 fuel injection valve
Y62/2 Cylinder 2 fuel injection valve
Y62/3 Cylinder 3 fuel injection valve
Y62/4 Cylinder 4 fuel injection valve
| Removing/installing | ||
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
1 | Detach vacuum hose (1) on fuel pressure regulator (5) | ||
2 | Expand clamp (8) and disconnect fuel line (6) from fuel distributor (2) | Catch fuel coming out in suitable vessel Seal openings on the fuel line (6) and fuel distributor (2) with suitable plugs. | |
3 | Loosen hose clamp and detach fuel return line (7) on fuel distributor (2) | Catch fuel coming out in suitable vessel Seal openings on the fuel return line (7) and fuel distributor (2) with suitable plugs. | |
4 | Unlock plug (3) on the fuel injection valves (Y62/1, Y62/2, Y62/3, Y62/4) and detach | Pay attention to the gaskets in the plugs (3). | |
5 | Remove bolts (4) on fuel distributor (2) | | |
6 | Pull fuel distributor (2) with spacers out of the cylinder head | Installation: Check seals for fuel injection valves (Y62/1, Y62/2, Y62/3, Y62/4) in cylinder head; replace if necessary. | |
7.1 | Remove fuel pressure regulator (5) with fuel line (9) from fuel distributor (2) | When replacing the fuel distributor (2). | |
Installation: Replace seal on fuel pressure regulator (5). | |||
8.1 | Remove fuel injection valves (Y62/1, Y62/2, Y62/3, Y62/4) from fuel distributor (2) | When replacing the fuel distributor (2). | |
See: | |||
Removing and installing injection valves | |||
9 | Install in reverse order | ||
10 | Read fault memory, erase if necessary | ||
| Connect up STAR DIAGNOSIS and read out fault memory | ||
STAR DIAGNOSIS diagnosis system | |||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near engine | Secure vehicle to prevent it from moving. | |
11 | Conduct engine test run and check leaktightness in the area of the fuel distributor (2) |
Fuel rail
Number | Designation | Engine 122.9 | ||
BA07.52-P-1001-01F | Bolt for fuel rail on cylinder head | TORX | Nm | - |
Inner hexagon | Nm | 12 | ||
Commercially available tools
Referenced documents
- ad0000p200004ff Connect STAR DIAGNOSIS, read out fault memory
- ar0703p6522fb Removing and installing injection valves
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.