ar0530t4202bb

Grind valves

Type ar · topic 05.30 · version 0102 · 2006-07-25

Applies to: ENGINE 457.941 in MODELNMB613.368 ENGINE 457.942 in MODEL NMB671.015 /020 /021 /030 /042 /332 /333 ENGINE 457.944 in MODEL NMB613.358 /367 /388

Where it sits

Function group 1 Engine › 05 Engine timing › 05.30 Valves — Series 613 (models 358, 367, 368, 388) · Series 671 (models 015, 020, 021, 030, 042, 332, 333)

EinPAS 15 Engine › 15.17 Engine timing › 15.17.30 Valve train — Series 613 (models 358, 367, 368, 388) · Series 671 (models 015, 020, 021, 030, 042, 332, 333)

Also applies to engines/gearboxes: 457 941, 457 942, 457 944

AR05.30-T-4202BB

Grind valves

2.7.01

ENGINE 457.941 in MODELNMB613.368

ENGINE 457.942 in MODEL NMB671.015 /020 /021 /030 /042 /332 /333

ENGINE 457.944 in MODEL NMB613.358 /367 /388

Grind valves

A05.30-0009-06

1 Valve

2 Valve grinding machine

A Valve seat angle

B Valve disk

C Valve length

E Valve stem

F Valve seat width at valve disk

G Valve seat surface

H Machining dimension

1

Clean valve (1) and remove adhering carbon if necessary

2

Clamp valve (1) in place

The valve must be clamped in the valve grinding machine (2) as close as possible behind the valve disk in order to avoid any interfering vibrations.

*WE58.40-Z-1008-21A

3

Set valve seat grinding angle at valve grinding machine (2)

*BE05.30-N-1004-01J

4

Slowly move valve (1) with the infeed toward the rotating grinding disk until it comes into contact with the seat surface of the valve (1)

5

Continue grinding with a small infeed until the entire circumference of the valve seat is smooth and free of chatter marks

The measurements must not be less than the specified dimensions.

Valve disk (B)

*BE05.30-N-1005-01J

Valve seat width on valve disk (F)

*BE05.30-N-1006-01J

Valve stem (E)

*BE05.30-N-1008-01J

Machining dimension (H) of inlet valve seat face in relation to valve seat face (G)

*BE05.30-N-1009-01J

Exhaust valve seat surface machining dimension (H) related to valve seat surface (G).

*BE05.30-N-1010-01J

Concentricity of valve seat to valve stem

*BE05.30-N-1011-01J

*001589532100

*363589022100

6

Remove valve (1) from valve grinding machine

7

Mount valve (1) at the valve grinding machine (2) and face-grind the valve stem end

The valve length (C) must not be less than the specification.

*BE05.30-N-1007-01J

Inspection data of valves

Number

Designation

Engine 457.9

BE05.30-N-1004-01J

Valve seat angle "A"

Intake

°

30

Outlet

°

45

BE05.30-N-1005-01J

Valve disk Ø "B"

Intake

mm

45.4...45.6

Outlet

mm

40.9...41.3

BE05.30-N-1006-01J

Seat width at valve plate "F"

Intake

mm

3,5...4,5

Outlet

mm

3,5...4,5

BE05.30-N-1007-01J

Valve length "C"

Intake

mm

145,0

Outlet

mm

145,0

BE05.30-N-1008-01J

Valve stem Ø "E"

Intake

mm

8.935...8.950

Outlet

mm

8.925...8.940

BE05.30-N-1009-01J

Inlet valve seat surface machining dimension "H" related to
valve seat surface Ø "G"

Dimension" G"

mm

42,0

when new

Dimension "H"

mm

3.1...3.3

Machining
limit

Dimension "H"

mm

2,9

BE05.30-N-1010-01J

Éxhaust valve seat surface machining dimension "H" related to
valve seat surface Ø "G"

Dimension" G"

mm

39,0

when new

Dimension "H"

mm

2.8...3.1

Machining
limit

Dimension "H"

mm

2,3

BE05.30-N-1011-01J

Concentricity of valve seat to valve stem

Intake

mm

0,03

Outlet

mm

0,03

Grind valves
Grind valves

363 589 02 21 00

Dial gage holder

Dial gage

001 589 53 21 00

Workshop equipment

WE58.40-Z-1008-21A

Valve grinding machine