ar0510g4600a

Remove/install crankshaft sprocket

Type ar · topic 05.10 · version 0103 · 2004-04-21

Applies to: ENGINE 602.981

Where it sits

Function group 1 Engine › 05 Engine timing › 05.10 Timing chain drive, toothed belt drive — Series 602 (models 981)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.41 Crankshaft/flywheel/drive plate — Series 602 (models 981)

EinPAS 15 Engine › 15.17 Engine timing › 15.17.34 Chain drive/toothed belt/gearwheel drive — Series 602 (models 981)

AR05.10-G-4600A

Remove/install crankshaft sprocket

15.3.99

ENGINE 602.981

Remove/install crankshaft sprocket

P05.10-0321-06

1 Twelve-point expansion bolt

2 Washer

3 Camshaft sprocket

4 Timing chain

5 Bearing pin

6 Bearing pin

7 Oil pump

8 Oil pump sprocket

9 Oil pump chain

10 Washer

11 Hexagon bolt

12 Crankshaft sprocket

13 Crankshaft

14 Woodruff key

15 Woodruff key

16 Slide rail

17 Spring

18 Socket

19 Tensioning lever

Remove/Install

1

Remove oil pan

AR01.45-G-7500A

2

Remove sliding rail from timing case cover

AR05.10-G-8484A

3

Unscrew bolt (11) from oil pump sprocket

*BA18.10-N-1001-01L

4

Remove oil pump sprocket (8) and oil pump chain (9)

Installation: Install oil pump sprocket (9) with arch pointing toward oil pump

5

Take off crankshaft sprocket (12)

AR05.10-G-4600-01A

*BE05.20-N-1001-05B

*BA05.20-N-1001-01I

*102589053300

*116589071500

6

Install in the reverse order

Test values for bolts for camshaft

Number

Designation

Engine 602.980/981/
982/983/984/985

BE05.20-N-1001-05B

Expansion bolt for camshaft gear

Thread diameter

M

11

Max. shaft length (L)

mm

53.6

Fig., see

-

Camshaft

Number

Designation

Engine
602.981

BA05.20-N-1001-01I

Camshaft sprocket/flange shaft to camshaft

Step 1

Nm

25

Step 2

°

90

Oil pump

Number

Designation

Engine 602.981

BA18.10-N-1001-01L

Chain wheel to oil pump

Nm

32

Remove/install crankshaft sprocket
Remove/install crankshaft sprocket

102 589 05 33 00

Puller

Drift punch

116 589 07 15 00

Referenced documents