ar0145g7500a

Remove/install oil pan

Type ar · topic 01.45 · version 0105 · 2012-02-16

Applies to: ENGINES 602.981

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — Series 602 (models 981)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — Series 602 (models 981)

AR01.45-G-7500A

Remove/install oil pan

14.2.12

ENGINES 602.981

Remove/install oil pan

G01.45-3103-11

1 Oil pan

a Bolts

b Bolts

Remove/install

Danger!

Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries

No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect ground cable from battery

2

Remove engine

AR01.10-G-2400A

3

Drain engine oil

4

Unscrew bolts for oil pan (a, b)

Observe different bolt lengths and bolt diameters.

*BA01.45-N-1001-01M

5

Remove oil pan (1) together with oil gasket

Installation: Clean separating surfaces of oil pan.

Install new oil pan gasket.

Fix gasket for oil pan to crankcase with sealant, if necessary.

*BR00.45-Z-1012-01A

6

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

7

Check for leaks with engine running

8

Read/erase fault memory.

Stored faults possibly caused by previous simulation or by cables disconnected in the process of installation or testing must be processed and erased in the DTC memories once all work is completed.

Oil pan

Number

Designation

Engine
602.981

BA01.45-N-1001-01M

Bolt, oil pan to cylinder crankcase

M6

Nm

10

M8

Nm

25

M10

Nm

40

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-01A

Omnifit FD 3041 sealant

A 002 989 47 20 10

Referenced documents