Remove/install a flywheel

AR03.30-S-8002CD

Remove/install a flywheel

21.08.2020

Model

415 with engine 607, 608

1

Flywheel

2

Bolts

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Remove

1

Remove clutch.

Model 415 with engine 607 with transmission 700.710
Model 415 with engine 607, 608 with transmission 700.720

AR25.10-S-0050C

2

Remove flywheel (1) from the crankshaft.

 To do this, remove screws (2).

3

Remove retaining lock.

 Retaining lock

*607589014000



Check

4

Check ring gear of flywheel (1) for damage.

If flywheel (1) is damaged:



Replace flywheel (1).

5

Check starter drive pinion for damage.

If the starter drive pinion is damaged:



Replace starter.

Model 415 with engine 607

AR15.30-S-7100CD

Model 415 with engine 608

AR15.30-S-7100CE

6

Check radial shaft sealing ring for leak tightness.

If the radial shaft sealing ring is leaky:



Replace radial shaft sealing ring.

AR03.20-S-3063CD



Install

7

Attach flywheel (1) to crankshaft.

 Slightly manually screw in screws (2). Do not tighten screw/bolts (2) yet.

8

Install retaining lock

 Retaining lock

*607589014000

9

Tighten screws (2).

 Bolt, flywheel to crankshaft

*BA03.30-N-1002-01X

10

Install clutch.

Model 415 with engine 607 with transmission 700.710
Model 415 with engine 607, 608 with transmission 700.720

AR25.10-S-0050C

 Flywheel, belt pulley

Number

Designation

Engine 607, 608 in model 415

BA03.30-N-1002-01X

Bolt, flywheel to crankshaft

Stage 1

Nm

55

Stage 2

°

-