ar0330d8002sd

Remove/install a flywheel

Type ar · topic 03.30 · version 0203 · 2011-03-10

Applies to: ENGINES 646.984 /985 /986 /989 /990 in MODEL 906 with TRANSMISSION 711.6

Where it sits

Function group 1 Engine › 03 Crank assembly › 03.30 Flywheel, driving disc, vibration damper, starter ring gear — Series 646 (models 984, 985, 986, 989, 990) · Series 906

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.41 Crankshaft/flywheel/drive plate — Series 646 (models 984, 985, 986, 989, 990) · Series 906

Also applies to engines/gearboxes: 711 6**

AR03.30-D-8002SD

Remove/install a flywheel

24.2.11

ENGINES 646.984 /985 /986 /989 /990 in MODEL 906 with TRANSMISSION 711.6

Remove/install a flywheel

D03.30-1114-09

1 Retaining lock

2 Bolts

M1 Starter

3 Flywheel

Modification notes

9.1.08

Replace bolts for flywheel

Operation step 4

Remove/install

1

Remove clutch

AR25.10-S-0050SD

2

Remove starter (M1)

AR15.30-D-7100SD

3

Insert retaining lock (1) into starter opening

Allow retaining lock (1) to engage in the flywheel (3) ring gear; turn engine at the belt pulley with vibration damper in direction of engine rotation if necessary.

Socket wrench bit

*001589650900

Retaining lock

*602589004000

4

Remove bolts (2)

Installation: Replace bolts (2).

*BA03.30-N-1002-01S

5

Remove retaining lock (1)

Retaining lock

*602589004000

6

Take off flywheel (3)

Installation: Inspect ring gear of flywheel (3) for damage, replace flywheel (3) if necessary.

Ensure that flywheel (3) is seated correctly.

7

Install in the reverse order

8

Carry out initialization

Only if flywheel (3) has been replaced.

Use STAR DIAGNOSIS in menu item "Control Unit Adaptations" to perform initialization.

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-D-2000-04SD

Flywheel, drive plate, vibration damper, starter ring gear

Number

Designation

Engine
646
in model
906

BA03.30-N-1002-01S

Stretch-thread bolt for flywheel or two-mass flywheel to crankshaft

Stage 1

Nm

45

Stage 2

°

90

Remove/install a flywheel
Remove/install a flywheel

602 589 00 40 00

Retaining lock

Wrench socket

001 589 65 09 00

Referenced documents