Remove/install a flywheel · ar0330b8002f · Mercedes-Benz WIS

AR03.30-B-8002F

Remove/install a flywheel

12.02.16

Cumbustion engine 476.93

B03.30-0015-06

1 Flywheel

2 Flywheel bolts

3 Washer

4 Drag disc (4 parts)

5  Turning device

6  Mandrel for centering

B15 Turn sensor

L Flywheel bolt length

	Remove and install
1	Remove the gearbox.
2	Remove the turn sensor (B15).	Install: Press the turn sensor (B15) up to the stopper.
3	Install the device (5) in the flywheel housing and block the engine.	 Do not run the engine before removing the device (5).	*407589006300
			*BA01.60-B-1002-01D
4	Remove the fixing bolts (2) from the flywheel (1).	Install: Slightly grease the bolts (2) with engine oil.
			*422589020900
			*BA03.30-B-1001-01H
5	Remove the device (5) from the flywheel housing.		*407589006300
6	Thread the centering mandrels (6) in two opposite threaded holes.		*403589026300
7	Remove the washer (3) and the drag discs (4).
8	Remove the flywheel (1) from the engine.	Install: Lubricate the flywheel ring gear. Slightly grease the sealant, in the flywheel housing, with engine oil.	*BR00.45-B-1004-06A
	Check
9	Check the length (L) of the flywheel fixing bolts (2).	Replace the bolt, in the case the max. length (L) is exceeded.	*BE03.30-B-1005-03G
10	Check the crankshaft rear sealant, in the flywheel housing.	 In the case of damages 
		Replace the sealant.	AR03.20-B-3063D
11	Check the sealant working area in the flywheel (1).	 In the case of wearing and/or damages 
		Install or replace the threaded track.	AR03.30-B-8350C
12	Check the flywheel ring gear conditions (1).	 In the case of wearing 
		Replace the ring gear.	AR03.30-B-8312F
13	Check the drag discs conditions (4).	 Replace it if necessary.
14	Install in reverse order.

Flywheel

Número	Denominação			Engine 476.93


BE03.30-B-1005-03G	Flywheel fastening bolts length (L)	New	mm	84,5...85,0
		Used - maximum	mm	86,0

Timing case

Número	Denominação		Engine 476.93


BA01.60-B-1002-01D	Inspection window closing cover to timing case	Nm	25

Flywheel, driven plate, vibration damper, starter ring gear

422 589 02 09 00

Decagon socket

403 589 02 63 00

Mandrel for centering

407 589 00 63 00

Device to turn the engine

Produtos para reparos

Número	Denominação	Número de pedido
BR00.45-B-1004-06A	Grease as per DBL 6888.00	A 000 989 51 51