ar0145y7500a

Remove/install oil pan

Type ar · topic 01.45 · version 0103 · 2020-02-05

Applies to: Engine 400.925/926/927/928 in model 831.001/002/005

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — Series 400 (models 925, 926, 927, 928) · Series 831 (models 001, 002, 005)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — Series 400 (models 925, 926, 927, 928) · Series 831 (models 001, 002, 005)

AR01.45-Y-7500A

Remove/install oil pan

05.02.2020

Engine

400.925/926/927/928 in model 831.001/002/005

Remove/install oil pan

Oil pan removal procedure

1	Flywheel left hand side and right hand side stiffener brackets
2	Oil pan
3	Oil pan mounting bolts

Y01.45-0002-04

Remove/install oil pan

Y01.45-0003-07

Oil pan installation procedure

1	Flywheel left hand side and right hand side stiffener brackets		3	Oil pan mounting bolts		4	Sealant
2	Oil pan

	Remove
1	Drain the engine oil.		AR18.00-Y-3035-04B
		 Ensure engine oil is drained completely before removing the oil pan from the engine.
2	Remove the flywheel left hand side and right hand side stiffener brackets (1).	 Remove the six mounting bolts from the oil pan and crankcase to remove the stiffener brackets.
3	Remove the oil pan (2) by removing the 20 oil pan mounting bolts (3) from the crankcase.	 Use a rubber mallet and screwdriver.
	Install
4	Apply the recommended sealant (4) to the oil pan.	ThreeBond 1217H	*BR00.45-Z-1143-01A
5	Install the oil pan (2) and stiffener brackets left hand side and right hand side (1) to the crankcase by tightening the oil pan mounting bolts (3).	 Insert the bolt with stiffener bracket left hand side and right hand side and install to the oil pan.
		 Oil pan and stiffener bracket to the crankcase	*BA01.45-Y-1001-01A
6	Fill engine oil.		AR18.00-Y-3035-04B
 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
7	Start engine and allow the engine run in idle for 10 seconds until the oil pressure has built up.	 After the desired pressure is reached, run the engine at varying speeds.
8	Check engine oil level using oil dipstick or on display, correct if necessary.		AR18.40-Y-4113-01A
9	Check oil pan (2) for leaks.	 Visual check.

 Oil Pan

Number	Designation			Engine 400.925/926/927/928 in model 831.001/002/005
BA01.45-Y-1001-01A	Oil pan and stiffener bracket to the crankcase	12 mm bolt	Nm	24
		14 mm bolt	Nm	45

Repair materials

Number	Designation	Order number
BR00.45-Z-1143-01A	ThreeBond 1217H	Threebond India Pvt Ltd http://www.threebondindia.com

Referenced documents

ar1800y303504b Drain engine oil at drain plug
ar1840y411301a Checking oil dipstick
as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.